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Method of hydroforming articles and the articles formed thereby

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TLDR
In this paper, a hydroformable frame element is formed from the combination of at least two elements, with a partially overlapping region, with an annular space defined within the overlapping region.
Abstract
A hydroformable frame element is formed from the combination of at least two elements The at least two elements are designed with a partially overlapping region, with an annular space defined within the overlapping region The annular space is filled with adhesive, which is then cured to bond the at least two elements together The adhesive bond is designed to withstand the stresses caused by the hydroforming operation and to retain its strength so that the hydroformed article is then usable as a vehicular frame element

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Patent

Attachment system and method of forming same

Robert Wieber
TL;DR: In this article, an improved attachment system and a method of forming the same is presented, where a structural adhesive material is adhered to the first attachment surface and a sealing material typically seals a gap between the first member and the second member.
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Method and apparatus for applying flowable materials

TL;DR: In this paper, the methods and apparatuses for applying melt flowable materials to components of articles of manufacture are described and discussed. But they are mainly concerned with the formation of appropriate flowable material, control over the manner in which the materials are applied, treatment of the components prior to application, and the like, and they may be particularly suited for applying the materials to surfaces and components found in automotive, aerospace, and marine vehicles.
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TL;DR: In this article, a system for connecting uni-directional pultruded, filament wound, or roll-wrapped carbon-fiber tubes or rods, together to form trusses and other structures using a series of connector pieces preferably bonded together with adhesive.
References
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Patent

Space frame construction

TL;DR: In this paper, a space frame for an automotive vehicle included a plurality of hoop shaped structural member (12,14) and a structure (28,38,40) disposed on adjacent portions of the structural members for allowing nesting engagement therebetween to form a substantially flush outer surface.
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Hydroformed space frame and method of manufacturing the same

TL;DR: In this article, a space for a motor vehicle comprising a first hydroformed, longitudinally extending tubular lower side rail (12) and a second, generally parallel, hydroformed tubular upper longitudinal structures (20), each being an integrally formed structure fixed to an associated one of the lower side rails.
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Heat-activated structural foam reinforced hydroform

TL;DR: In this paper, a reinforced hydroform member (10) having an outer structural member (12) reinforced by a structural foam (16) over an inner structural member is described.
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Space frame joint construction

TL;DR: In this article, a space frame for an automotive vehicle includes a plurality of structural members and a connector disposed in the channel of each structural member and a joint structure and/or adhesive for joining the connector and the structural members together.