Journal ArticleDOI
Quality of Rolled Steel for Cold Bulk Stamping
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TLDR
In this article, the authors obtained standard mechanical characteristics and failure criteria for 40Kh steel components and determined the optimal preparation of the rolled steel in terms of its structural and mechanical characteristics after cold bulk stamping.Abstract:
Metal products obtained from rolled blanks by cold upsetting are used in every branch of manufacturing. The quality of such components is assessed in terms of the required chemical composition and the plasticity, the consistency of the mechanical characteristics over the whole length, and the lack of internal and surface defects. If such metal components are to be competitive, all the steps in the production chain must be optimized: from smelting of the steel to cold upsetting of the product. In attempting to minimize costs and ensure the required quality, it is important to ensure safety and to decrease energy and labor costs in manufacturing. In this chain, the preparation of the material for cold bulk stamping is a key step. The high-strength fasteners obtained by cold upsetting are most often made of chrome steel. Recently, alternative boron-bearing steels have been actively introduced. However, their thermal hardening in quenching is unstable because boron oxides and nitrides may be formed, with decrease in their hardenability. In addition, chrome steels are 12–16% cheaper, as a rule. Also, since foreign supplies of boron steels are associated with additional costs, fasteners made of boron steels are even more expensive. That is a further impetus to using chrome steels. In the present work, we obtain standard mechanical characteristics and failure criteria for 40Kh steel components patented in a saltpeter bath at different temperatures, with subsequent drawing. The optimal preparation of the rolled steel in terms of its structural and mechanical characteristics after cold bulk stamping is determined: patenting (in a saltpeter bath at 400°C) and drawing (with 5–10% reduction). Such treatment yields products of the required quality and is preferable to the existing technology.read more
Citations
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Comparative Sensitivity of Informative Parameters of Electromagnetic-Acoustic Mirror-Shadow Multiple Reflections Method during Bar Stock Testing
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Comparative Sensitivity of Informative Parameters of Electromagnetic-Acoustic Mirror-Shadow Multiple Reflections Method during Bar Stock Testing
Journal ArticleDOI
Structural and Mechanical Preparation of Rolled Products for Fasteners
TL;DR: In this paper, the structural and mechanical properties of steel 20Mn2Si for cold heading of hardware products are formed based on the analysis of quality factors of calibrated rolled products, and a new technological flow is proposed using hot rolled products with a diameter of 8.5 mm.
References
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Journal ArticleDOI
Low-Cost Treatment of Rolled Products Used to Make Long High-Strength Bolts
TL;DR: In this article, a set of structural-mechanical properties of steel 40X has been optimized in preparation for the cold upsetting of long high-strength short-head bolts without having to quench and temper the products.
Journal ArticleDOI
Mechanical Properties of Sheet Structural Steels at Operating Temperatures
G. V. Pachurin,V. A. Vlasov +1 more
TL;DR: In this article, the effect of plastic deformation on the mechanical properties of structural low-carbon sheet steels and their welded joints at different temperatures was studied, and the results showed that the degree of deformation has a significant effect on the structural properties of low carbon steels.
Journal ArticleDOI
Economical preparation of 40X steel for cold upsetting of bolts
G. V. Pachurin,A. A. Filippov +1 more
TL;DR: In this paper, a hot-rolled 40X steel bar is prepared for cold upsetting by the energy-saving technology, and the production costs of the resulting bolts will be reduced.
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