Composite materials/structures are advancing in product efficiency, cost-effectiveness and the development of superior specific properties. There are increasing demands in their applications to loa...

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Non-destructive testing and evaluation of composite materials/structures: A state-of-the-art review

Impact resistance and damage tolerance are of great significance in the design of composite structures. This study investigated the damage and failure mechanism of thin composite laminates under low-velocity impact and compression-after-impact (CAI) loading conditions. Four levels of impact energy were included in the test matrix. Delamination induced by low-velocity impact was captured using ultrasonic C-scan, and a three-dimensional (3D) digital image correlation (DIC) system was employed to measure full-field displacement during the CAI tests. Infrared thermography was also used to online monitor the thermal field variation of the test specimen during the impact and CAI process. The cross sections of typical tested specimens were inspected using an optical microscope and a scanning electron microscope (SEM). A 3D damage model that considers both interlaminar and intralaminar damage was proposed to study the complex damage and failure mechanism. Excellent correlation was obtained between the experimental results and the numerical results. The experimental results obtained from various tests and the results from the numerical simulation were combined to provide a new and deep insight of damage evolution and failure mechanisms under low-velocity impact and CAI loading conditions.

Damage and failure mechanism of thin composite laminates under low-velocity impact and compression-after-impact loading conditions

Composite materials/structures are advancing in product efficiency, cost-effectiveness and the development of superior specific properties. There are increasing demands in their applications to load-carrying structures in aerospace, wind turbines, transportation, and medical equipment, etc. Thus robust and reliable non-destructive testing (NDT) of composites is essential to reduce safety concerns and maintenance costs. There have been various NDT methods built upon different principles for quality assurance during the whole lifecycle of a composite product. This paper reviews the most established NDT techniques for detection and evaluation of defects/damage evolution in composites. These include acoustic emission, ultrasonic testing, infrared thermography, terahertz testing, shearography, digital image correlation, as well as X-ray and neutron imaging. For each NDT technique, we cover a brief historical background, principles, standard practices, equipment and facilities used for composite research. We also compare and discuss their benefits and limitations, and further summarise their capabilities and applications to composite structures. Each NDT technique has its own potential and rarely achieves a full-scale diagnosis of structural integrity. Future development of NDT techniques for composites will be directed towards intelligent and automated inspection systems with high accuracy and efficient data processing capabilities.

Abderrahmane Djabali

Papers

Fatigue damage evolution in thick composite laminates: Combination of X-ray tomography, acoustic emission and digital image correlation

An experimental investigation of the mechanical behavior and damage of thick laminated carbon/epoxy composite