Computational modelling of impact damage in brittle materials

A Lagrangian finite element model of orthogonal high-speed machining is developed. Continuous remeshing and adaptive meshing are the principal tools which we employ for sidestepping the difficulties associated with deformation-induced element distortion, and for resolving fine-scale features in the solution. The model accounts for dynamic effects, heat conduction, mesh-on-mesh contact with friction, and full thermo-mechanical coupling. In addition, a fracture model has been implemented which allows for arbitrary crack initiation and propagation in the regime of shear localized chips. The model correctly exhibits the observed transition from continuous to segmented chips with increasing tool speed.

/pdf/modelling-and-simulation-of-high-speed-machining-30xgu49yjv.pdf

Modelling and simulation of high‐speed machining

Finite element simulation of conventional and high speed machining of Ti6Al4V alloy

It is 100 years since the well-know Mohr-Coulomb strength theory was established in 1900. A considerable amount of theoretical and experimental research on strength theory of materials under complex stress state was done in the 20th Century. This review article presents a survey of the advances in strength theory (yield criteria, failure criterion, etc) of materials (including matellic materials, rock, soil, concrete, ice, iron, polymers, energetic material, etc) under complex stress, discusses the relationship among various criteria, and gives a method of choosing a reasonable failure criterion for applications in research and engineering. Three series of strength theories, the unified yield criterion, the unified strength theory, and others are summarized. This review article contains 1163 references regarding the strength theories. This review also includes a biref discussion of the computational implementation of the strength theories and multi-axial fatigue.

Advances in strength theories for materials under complex stress state in the 20th Century

Although friction stir welding (FSW) has been successfully used to join materials that are difficult-to-weld or unweldeable by fusion welding methods, it is still in its early development stage and, therefore, a scientific knowledge based predictive model is of significant help for thorough understanding of FSW process. In this paper, a continuum based FEM model for friction stir welding process is proposed, that is 3D Lagrangian implicit, coupled, rigid-viscoplastic. This model is calibrated by comparing with experimental results of force and temperature distribution, then is used to investigate the distribution of temperature and strain in heat affect zone and the weld nugget. The model correctly predicts the non-symmetric nature of FSW process, and the relationships between the tool forces and the variation in the process parameters. It is found that the effective strain distribution is non-symmetric about the weld line while the temperature profile is almost symmetric in the weld zone.

A continuum based fem model for friction stir welding—model development

Introduction Metal forming process Analysis and technology in metal forming Plasticity and viscoplasticity Methods of analysis The finite element method (1) The finite element method (2) Plane-strain problems Axisymmetric isothermal forging Steady state processes of extrusion and drawing Sheet metal forming Thermo-viscoplastic analysis Compaction and forging of porous metals Three dimensional problems Preform design in metal forming Solid formulation, comparison of two formulations, and concluding remarks Index.

/pdf/metal-forming-and-the-finite-element-method-5ev6lca5h5.pdf

Anil Chaudhary

Papers

Metal Forming and the Finite-Element Method

Active monitoring of powder bed fusion process by training an artificial neural net classifier on layer-by-layer surface laser profilometry data