Multilevel converters have been under research and development for more than three decades and have found successful industrial application. However, this is still a technology under development, and many new contributions and new commercial topologies have been reported in the last few years. The aim of this paper is to group and review these recent contributions, in order to establish the current state of the art and trends of the technology, to provide readers with a comprehensive and insightful review of where multilevel converter technology stands and is heading. This paper first presents a brief overview of well-established multilevel converters strongly oriented to their current state in industrial applications to then center the discussion on the new converters that have made their way into the industry. In addition, new promising topologies are discussed. Recent advances made in modulation and control of multilevel converters are also addressed. A great part of this paper is devoted to show nontraditional applications powered by multilevel converters and how multilevel converters are becoming an enabling technology in many industrial sectors. Finally, some future trends and challenges in the further development of this technology are discussed to motivate future contributions that address open problems and explore new possibilities.

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Recent Advances and Industrial Applications of Multilevel Converters

This paper presents a technology review of voltage-source-converter topologies for industrial medium-voltage drives. In this highly active area, different converter topologies and circuits have found their application in the market. This paper covers the high-power voltage-source inverter and the most used multilevel-inverter topologies, including the neutral-point-clamped, cascaded H-bridge, and flying-capacitor converters. This paper presents the operating principle of each topology and a review of the most relevant modulation methods, focused mainly on those used by industry. In addition, the latest advances and future trends of the technology are discussed. It is concluded that the topology and modulation-method selection are closely related to each particular application, leaving a space on the market for all the different solutions, depending on their unique features and limitations like power or voltage level, dynamic performance, reliability, costs, and other technical specifications.

Multilevel Voltage-Source-Converter Topologies for Industrial Medium-Voltage Drives

http://ieeexplore.ieee.org/iel5/5610941/5624686/05624745.pdf

Power electronics

Cascaded multilevel inverters synthesize a medium-voltage output based on a series connection of power cells which use standard low-voltage component configurations. This characteristic allows one to achieve high-quality output voltages and input currents and also outstanding availability due to their intrinsic component redundancy. Due to these features, the cascaded multilevel inverter has been recognized as an important alternative in the medium-voltage inverter market. This paper presents a survey of different topologies, control strategies and modulation techniques used by these inverters. Regenerative and advanced topologies are also discussed. Applications where the mentioned features play a key role are shown. Finally, future developments are addressed.

A Survey on Cascaded Multilevel Inverters

This work is devoted to review and analyze the most relevant characteristics of multilevel converters, to motivate possible solutions, and to show that we are in a decisive instant in which energy companies have to bet on these converters as a good solution compared with classic two-level converters. This article presents a brief overview of the actual applications of multilevel converters and provides an introduction of the modeling techniques and the most common modulation strategies. It also addresses the operational and technological issues.

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The age of multilevel converters arrives

The concept of the magnetic amplifier, a common electromagnetic device in electronic applications in the past, has seldom been used in power systems. The magnetic amplifier-based power-flow controller (MAPFC), an innovative low-cost device that adopts the idea of the magnetic amplifier for power-flow control applications, is introduced in this paper. The uniqueness of MAPFC is in the use of the magnetization of the ferromagnetic core, shared by an ac and a dc winding, as the medium to control the ac winding reactance inserted in series with the transmission line to be controlled. Large power flow in the line can be regulated by the small dc input to the dc winding. A project on the R&D of an MAPFC has been funded by the U.S. Department of Energy (DOE) and conducted by the Oak Ridge National Laboratory (ORNL), the University of Tennessee-Knoxville, and Waukesha Electric Systems, Inc. since early 2012. Findings from the project are presented along with some results obtained in a laboratory environment.

Magnetic Amplifier-Based Power-Flow Controller

The electric traction drive is the main consumer of the stored energy in an electric vehicle. Therefore, the drive system must perform with high efficiency to maximize the vehicle range for given battery capacity. Since the introduction of hybrid electric vehicles, various innovative traction drive technologies have been implemented in commercially available electric vehicles to increase efficiency and power density. It is expected that the power density and performance of the traction drive unit must improve significantly for future electric vehicles to increase the user space in the vehicle, extend the range and increase market adoption. US Department of Energy (DOE)has recently announced technical targets for light duty electric vehicles. DOE targets to reach a power density target of 33 kW/L for a 100 kW traction drive system by 2025. It is an increment by a factor of 5.5 in comparison to the state-of-the-art. This paper investigates the current trends in commercially available electric drives for light-duty automotive applications, identifies the challenges, and discusses innovative technologies to overcome the power density barrier.

Enabling Technologies for Compact Integrated Electric Drives for Automotive Traction Applications

In this paper a comparison of performance of an hybrid electric vehicle with an all-silicon (Si), hybrid (Si and SiC), and an all-Silicon Carbide (SiC) inverters simulated for the standard US06 driving cycle is presented. The system model includes a motor/generator model, a boost converter model, and an inverter loss model developed using actual measured data. The drive train simulation results will provide an insight to the impact of SiC devices on overall system efficiency gains compared to Si devices over the drive cycle at different operating conditions.

Comparison of Si and SiC inverters for IPM traction drive

This paper presents a two-phase cooling method using the R134a refrigerant to dissipate the heat energy (loss) generated by power electronics (PEs), such as those associated with rectifiers, converters, and inverters for a specific application in hybrid-electric vehicles. The cooling method involves submerging PE devices in an R134a bath, which limits the junction temperature of PE devices while conserving weight and volume of the heat sink without sacrificing equipment reliability. First, experimental tests that included an extended soak for more than 850 days were performed on a submerged insulated gate bipolar transistor (IGBT) and gate-controller card to study dielectric characteristics, deterioration effects, and heat-flux capabilities of R134a. Results from these tests illustrate that R134a has high dielectric characteristics and no deterioration of electrical components. Second, experimental tests that included a simultaneous operation with a mock automotive air-conditioner (A/C) system were performed on the same IGBT and gate-controller card. Data extrapolation from these tests determined that a typical automotive A/C system has more than sufficient cooling capacity to cool a typical 30-kW traction inverter. Last, a discussion and simulation of active cooling of the IGBT junction layer with the R134a refrigerant is given. This technique will drastically increase the forward current ratings and reliability of the PE device

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Two-Phase Cooling Method Using the R134a Refrigerant to Cool Power Electronic Devices

Static characteristics of fuel cells show more than a 30% difference in the output voltage between no-load to full-load conditions. This inevitable decrease, which is caused by internal losses, reduces the utilization factor of the fuel cells at low loads. Additionally, the converters fed by these fuel cells have to be derated to accommodate higher input voltages at low currents. To increase the utilization of fuel cells and to avoid derating of semiconductors, this paper proposes a level reduction control using a multilevel DC-DC converter. Level reduction is done by inhibiting a certain number of fuel cells when the load current decreases. The inhibited fuel cells can be used in other applications such as charging batteries to further increase their utilization and the efficiency of the system.

Burak Ozpineci

Papers

Magnetic Amplifier-Based Power-Flow Controller

Enabling Technologies for Compact Integrated Electric Drives for Automotive Traction Applications

Comparison of Si and SiC inverters for IPM traction drive

Two-Phase Cooling Method Using the R134a Refrigerant to Cool Power Electronic Devices

Optimum fuel cell utilization with multilevel DC-DC converters