A computational study to define the phenomena that lead to the onset of short length-scale (spike) rotating stall disturbances has been carried out. Based on unsteady simulations, we hypothesize there are two conditions necessary for the formation of spike disturbances, both of which are linked to the tip clearance flow. One is that the interface between the tip clearance and oncoming flows becomes parallel to the leading-edge plane. The second is the initiation of backflow, stemming from the fluid in adjacent passages, at the trailing-edge plane. The two criteria also imply a circumferential length scale for spike disturbances. The hypothesis and scenario developed are consistent with numerical simulations and experimental observations of axial compressor stall inception. A comparison of calculations for multiple blades with those for single passages also allows statements to be made about the utility of single passage computations as a descriptor of compressor stall.

Criteria for Spike Initiated Rotating Stall

Work on rotating stall and its related disturbances has been in progress since the Second World War. During this period, certain ‘hot topics’ have come to the fore — mostly in response to pressing problems associated with new engine designs. This paper will take a semi-historical look at some of these fields of study (stall, surge, active control, rotating instabilities etc.) and will examine the ideas which underpin each topic. Good progress can be reported, but the paper will not be an unrestricted celebration of our successes because, after 75 years of research, we are still unable to predict the stalling behaviour of a new compressor or to contribute much to the design a more stall resistant machine. Looking forward from where we are today, it is clear that future developments will come from CFD in the form of better performance predictions, better flow modelling and improved interpretation of experimental results. It is also clear that future experimental work will be most effective when focussed on real compressors with real problems — such as stage matching, large tip clearances, eccentricity and service life degradation. Today’s topics of interest are mostly associated with compressible effects and so further research will require more high speed testing.Copyright © 2015 by ASME

Stall, Surge, and 75 Years of Research

Aspects of turbulent boundary-layer separation

A three-dimensional code for rotating blade-row flow analysis was developed. The space discretization uses a cell-centered scheme with eigenvalues scaling for the artificial dissipation. The computational efficiency of a four-stage Runge-Kutta scheme is enhanced by using variable coefficients, implicit residual smoothing, and a full-multigrid method. An application is presented for the NASA rotor 67 transonic fan. Due to the blade stagger and twist, a zonal, non-periodic H-type grid is used to minimize the mesh skewness. The calculation is validated by comparing it with experiments in the range from the maximum flow rate to a near-stall condition. A detailed study of the flow structure near peak efficiency and near stall is presented by means of pressure distribution and particle traces inside boundary layers.

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Viscous Analysis of Three-Dimensional Rotor Flow Using a Multigrid Method

Experimental and computational techniques are used to investigate tip clearance flows in a transonic axial compressor rotor at design and part speed conditions. Laser anemometer data acquired in the endwall region are presented for operating conditions near peak efficiency and near stall at 100% design speed and at near peak efficiency at 60% design speed. The role of the passage shock/leakage vortex interaction in generating endwall blockage is discussed. As a result of the shock/vortex interaction at design speed, the radial influence of the tip clearance flow extends to 20 times the physical tip clearance height. At part speed, in the absence of the shock, the radial extent is only 5 times the tip clearance height. Both measurements and analysis indicate that under part-speed operating conditions a second vortex, which does not originate from the tip leakage flow, forms in the endwall region within the blade passage and exits the passage near midpitch. Mixing of the leakage vortex with primary flow downstream of the rotor at both design and part speed conditions is also discussed.

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Experimental and Computational Investigation of the Tip Clearance Flow in a Transonic Axial Compressor Rotor

This paper reports on an experimental and numerical investigation aimed at understanding the mechanisms of rotating instabilities in a low speed axial flow compressor. The phenomena of rotating instabilities in the current compressor were first identified with an experimental study. Then, an unsteady numerical method was applied to confirm the phenomena and to interrogate the physical mechanisms behind them. The experimental study was conducted with high-resolution pressure measurements at different clearances, employing a double phase-averaging technique. The numerical investigation was performed with an unsteady 3-D Navier-Stokes method that solves for the entire blade row. The current study reveals that a vortex structure forms near the leading edge plane. This vortex is the result of interactions among the classical tip-clearance flow, axially reversed endwall flow, and the incoming flow. The vortex travels from the suction side to the pressure side of the passage at roughly half of the rotor speed. The formation and movement of this vortex seem to be the main causes of unsteadiness when rotating instability develops. Due to the nature of this vortex, the classical tip-clearance flow does not spill over into the following blade passage. This behavior of the tip-clearance flow is why the compressor operates in a stable mode even with the rotating instability, unlike traditional rotating stall phenomena.Copyright © 2001 by ASME

An Experimental and Numerical Investigation Into the Mechanisms of Rotating Instability

The current paper reports on investigations aimed at advancing the understanding of the flow mechanism that leads to the onset of short-length scale rotating stall in a transonic axial compressor. Experimental data show large oscillation of the tip clearance vortex as the rotor operates near the stall condition. Inception of spike-type rotating stall is also measured in the current transonic compressor with high response pressure transducers. Computational studies of a single passage and the full annulus were carried out to identify flow mechanisms behind the spike-type stall inception in the current transonic compressor rotor. Steady and unsteady single passage flow simulations were performed, first to get insight into the interaction between the tip clearance vortex and the passage shock. The conventional Reynolds-averaged Navier-Stokes method with a standard turbulence closure scheme does not accurately reproduce tip clearance vortex oscillation and the measured unsteady pressure field. Consequently, a Large Eddy Simulation (LES) was carried out to capture more relevant physics in the computational simulation of the rotating stall inception. The unsteady random behavior of the tip clearance vortex and it’s interaction with the passage shock seem to be critical ingredients in the development of spike-type rotating stall in a transonic compressor. The Large Eddy Simulation was further extended to the full annulus to identify flow mechanisms behind the measured spike-type rotating stall inception. The current study shows that the spike-type rotating stall develops after the passage shock is fully detached from the blade passages. Interaction between the tip clearance vortex and the passage shock creates a low momentum area near the pressure side of the blade. As the mass flow rate decreases, this low momentum area moves further upstream and reversed tip clearance flow is initiated at the trailing edge plane. Eventually, the low momentum area near the pressure side reaches the leading edge and forward spillage of the tip clearance flow occurs. The flows in the affected blade passage or passages then stall. As the stalled blade passages are formed behind the passage shock, the stalled area rotates counter to the blade rotation just like the classical Emmon’s type rotating stall. Both the measurements and the computations show that the rotating stall cell covers one to two blade passage lengths and rotates at roughly 50% of the rotor speed.Copyright © 2006 by ASME

Short Length-Scale Rotating Stall Inception in a Transonic Axial Compressor: Criteria and Mechanisms

A detailed investigation has been performed to study hub corner stall phenomena in compressor blade rows. Three-dimensional flows in a subsonic annular compressor stator and in a transonic compressor rotor have been analyzed numerically by solving the Reynolds-averaged Navier-Stokes equations. The numerical results and the existing experimental data are interrogated to understand the mechanism of compressor hub comer stall. Both the measurements and the numerical solutions for the stator indicate that a strong twister-like vortex is formed near the rear part of the blade suction surface. Low-momentum fluid inside the hub boundary layer is transported toward the suction side of the blade by this vortex. On the blade suction surface near the hub, this vortex forces fluid to move against the main flow direction and a limiting stream surface is formed near the hub. The formation of this vortex is the main mechanism of hub corner stall. When the aerodynamic loading is increased, the vortex initiates further upstream, which results in a larger corner stall region. For the transonic compressor rotor studied in this paper, the numerical solution indicates that a mild hub corner stall exists at 100 percent rotor speed. The hub corner stall, however, disappears at the reduced blade loading, which occurs at 60 percent rotor design speed. The present study demonstrates that hub comer stall is caused by a three-dimensional vortex system and that it does not seem to be correlated with a simple diffusion factor for the blade row.

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Development of Hub Corner Stall and Its Influence on the Performance of Axial Compressor Blade Rows

The current paper reports on investigations aimed at advancing the understanding of the flow field near the casing of a forward-swept transonic compressor rotor. The role of tip clearance flow and its interaction with the passage shock on stall inception are analyzed in detail. Steady and unsteady three-dimensional viscous flow calculations are applied to obtain flow fields at various operating conditions. The numerical results are first compared with available measured data. Then, the numerically obtained flow fields are interrogated to identify the roles of flow interactions between the tip clearance flow, the passage shock, and the blade/endwall boundary layers. In addition to the flow field with nominal tip clearance, two more flow fields are analyzed in order to identify the mechanisms of blockage generation: one with zero tip clearance, and one with nominal tip clearance on the forward portion of the blade and zero clearance on the aft portion. The current study shows that the tip clearance vortex does not break down, even when the rotor operates in a stalled condition. Interaction between the shock and the suction surface boundary layer causes the shock, and therefore the tip clearance vortex, to oscillate. However, for the currently investigated transonic compressor rotor, so-called breakdown of the tip clearance vortex does not occur during stall inception. The tip clearance vortex originates near the leading edge tip, but moves downward in the spanwise direction inside the blade passage. A low momentum region develops above the tip clearance vortex from flow originating from the casing boundary layer. The low momentum area builds up immediately downstream of the passage shock and above the core vortex. This area migrates toward the pressure side of the blade passage as the flow rate is decreased. The low momentum area prevents incoming flow from passing through the pressure side of the passage and initiates stall inception. It is well known that inviscid effects dominate tip clearance flow. However, complex viscous flow structures develop inside the casing boundary layer at operating conditions near stall.Copyright © 2004 by ASME

Role of Tip-Leakage Vortices and Passage Shock in Stall Inception in a Swept Transonic Compressor Rotor

This paper reports on experimental and numerical investigations on circumferential grooves in an axial single-stage transonic compressor. Total pressure ratio and efficiency speedlines were taken at design speed and three off-design conditions. The experiments comprise four different configurations with deep and shallow grooves and variable coverage of the projected rotor axial chord. All casing treatments proved to have a beneficial effect on stall range while maintaining high levels of efficiency, even at off-design operation. Deep grooves extending almost to the trailing edge showed the biggest potential: the mass flow at stall inception for design speed could be strongly reduced, and the operating range could be enlarged by 56.1%. When three shallow grooves were applied to the compressor, the stage efficiency at design speed was shifted to slightly higher values. A possible explanation could be a favorable change in stator aerodynamics due to the reduction of corner separation. For a closer look into the physical effects of grooves on the tip leakage flow, a rotor-only CFD analysis has been carried out using a steady state calculation. A multi-block grid with approximately 1.2 million nodes was used. The numerical simulations reveal strong effects of circumferential grooves on the rotor flow field at tip. Mach-number contours, axial velocity distributions and particle traces for the smooth casing and six deep grooves are presented at stall mass flow. Compared to the smooth wall case, the treated casing significantly reduces blockage in the tip area and weakens the roll-up of the core vortex. These mechanisms prevent an early spillage of low momentum fluid into the adjacent blade passage and delay the onset of rotating stall.Copyright © 2007 by ASME

Chunill Hah

Papers

An Experimental and Numerical Investigation Into the Mechanisms of Rotating Instability

Short Length-Scale Rotating Stall Inception in a Transonic Axial Compressor: Criteria and Mechanisms

Development of Hub Corner Stall and Its Influence on the Performance of Axial Compressor Blade Rows

Role of Tip-Leakage Vortices and Passage Shock in Stall Inception in a Swept Transonic Compressor Rotor

Effect of Circumferential Grooves on the Aerodynamic Performance of an Axial Single-Stage Transonic Compressor