Micro milling cutters or micro mills are unique and important micro tools for fabricating miniaturised devices with sufficient geometrical and dimensional accuracy and machined surface integrity. Micro milling cutters, compared to conventional macro tools, have significantly different material removal mechanisms. They are also made of different raw materials and structures and exhibit distinctive machining characteristics and performances. Herein, we present the first comprehensive and up-to-date review of micro milling cutters in terms of their uniqueness, material removal mechanisms, materials and compositions, structures and design, fabrication techniques and machining performances, to provide adequate guidance for interested involvers. We also outline and discuss several possible future research directions to offer potential insights for the micro milling community and future researchers.

Advances in micro milling: From tool fabrication to process outcomes

Multiphase coupling mechanism of free surface vortex and the vibration-based sensing method

On the higher-order thermal vibrations of FG saturated porous cylindrical micro-shells integrated with nanocomposite skins in viscoelastic medium

As a starting point in equipment manufacturing, sawing plays an important role in industrial production. Intelligent manufacturing equipment is an important carrier of intelligent manufacturing technologies. Due to the backwardness of intelligent technology, the comprehensive performance of sawing equipments in China is obviously different from that in foreign countries. State of the art of advanced sawing equipments is investigated along with the technical bottleneck of sawing machine tool manufacturing, and a new industrial scheme of replacing turning-milling by sawing is described. The key technologies of processing-measuring integrated control, multi-body dynamic optimization, the collaborative sawing network framework, the distributed cloud sawing platform, and the self-adapting service method are analyzed; with consideration of the problems of poor processing control stableness, low single machine intelligence level, no on-line processing data service and active flutter suppression of sawing with wide-width and heavy-load working conditions. Suggested directions for further research, industry implementation, and industry-research collaboration are provided.

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Dapeng Tan

Papers

A modal analysis of vibration response of a cracked fluid-filled cylindrical shell