An object is to provide a semiconductor device of which a manufacturing process is not complicated and by which cost can be suppressed, by forming a thin film transistor using an oxide semiconductor film typified by zinc oxide, and a manufacturing method thereof. For the semiconductor device, a gate electrode is formed over a substrate; a gate insulating film is formed covering the gate electrode; an oxide semiconductor film is formed over the gate insulating film; and a first conductive film and a second conductive film are formed over the oxide semiconductor film. The oxide semiconductor film has at least a crystallized region in a channel region.

Semiconductor device, and manufacturing method thereof

Embodiments of the invention provide methods for depositing a capping layer on a dielectric layer disposed on a substrate. In one example, a process includes exposing a substrate to a deposition process to form a dielectric layer thereon, exposing the substrate to sequential pulses of a silicon precursor and an oxidizing gas to form a silicon-containing layer on the dielectric layer during a deposition process, exposing the substrate to a nitridation process to form a capping layer thereon and exposing the substrate to an annealing process for a predetermined time. The capping layer may a thickness of about 5 A or less. In one example, the oxidizing gas contains water vapor derived from a hydrogen source gas and an oxygen source gas processed by a water vapor generator containing a catalyst. In another example, the deposition, nitridation and annealing processes occur in the same process chamber.

Formation of a silicon oxynitride layer on a high-k dielectric material

Embodiments of the invention provide methods for forming hafnium materials, such as oxides and nitrides, by sequentially exposing a substrate to hafnium precursors and active oxygen or nitrogen species (e.g., ozone, oxygen radicals, or nitrogen radicals). The deposited hafnium materials have significantly improved uniformity when deposited by these atomic layer deposition (ALD) processes. In one embodiment, an ALD chamber contains an expanding channel having a bottom surface that is sized and shaped to substantially cover a substrate positioned on a substrate pedestal. During an ALD process for forming hafnium materials, process gases form a vortex flow pattern while passing through the expanding channel and sweep across the substrate surface. The substrate is sequentially exposed to chemical precursors that are pulsed into the process chamber having the vortex flow.

Ald metal oxide deposition process using direct oxidation

A method of forming a metal gate structure, on a high k gate insulator layer, for NMOS devices, and simultaneously forming a metal-polysilicon gate structure, on the same high k gate insulator layer, for PMOS devices, has been developed. The method features forming openings in a composite insulator layer, via removal of silicon nitride dummy gate structures that were embedded in a composite insulator layer, with the openings exposing regions of the semiconductor substrate to be used for subsequent NMOS and PMOS channel regions. Deposition of a high k gate insulator layer is followed by deposition of an in situ doped polysilicon layer. After removal of a portion of the in situ doped polysilicon layer located in the NMOS region, a metal layer is deposited on the underlying high k gate insulator layer in the NMOS region, and on the in situ polysilicon layer in the PMOS region. Removal of unwanted regions of metal, and of in situ polysilicon, result in the definition of a metal gate structure, on the high k gate insulator layer, in the NMOS region, and in the definition of a metal—in situ doped polysilicon gate structure, on the high k gate insulator layer, in the PMOS region, with both gate structures embedded in openings in the composite insulator layer, previously formed via removal of the silicon nitride dummy gate structures.

Method of fabricating CMOS devices featuring dual gate structures and a high dielectric constant gate insulator layer

A method for fabricating a semiconductor device, in which a lifting phenomenon can be prevented from occurring in forming an amorphous carbon film on an etched layer having tensile stress. According to the invention, since a compression stress on the etched layer or the amorphous carbon film can be reduced or a compression stress film is formed between the etched layer or the amorphous carbon film to prevent a lifting phenomenon from occurring and thus another pattern can be formed to fabricate a highly integrated semiconductor device.

Method for Fabricating Semiconductor Device

A method for forming a metal gate MOS transistor begins by forming source and drain electrodes (26, 28, and/or 118) within a substrate (12 or 102). These source and drain regions (26, 28, and 118) are self-aligned to a lithographically-patterned feature (24 or 108). After formation of the source and drain regions, the features (24 and 108 are processed to fill these features with a metallic gate layer (28a or 128a). This metal layer (28a or 128a) is then chemically mechanically polished (CMPed) to form a metallic plug region (28b or 128b) within the features (24 or 108). The plug region (28b or 128b) is formed in either an inlaid or dual inlaid manner wherein this metallic plug region (28b or 128b) is self-aligned to the previously formed source and drain regions and preferably functions as a metal MOS gate region.

Earnest B. Wilson

Papers

Method for forming an MOS transistor having a metallic gate electrode that is formed after the formation of self-aligned source and drain regions