A CNN-based regression framework for estimating coal ash content on microscopic images

Ash determination of coal flotation concentrate by analyzing froth image using a novel hybrid model based on deep learning algorithms and attention mechanism

In large coal preparation plants with a capacity of 30 million tons/year, the belt speed can reach 7 m/s and the thickness of the material layer can reach 500 mm. Therefore, in high-throughput and complex environments, the problem exists that harmful feeding materials such as iron and gangue are not easily detected, and thus fault diagnosis in the crushers lags behind. Therefore, it is necessary to extract the equipment operation signals from the noisy production environment and identify the feeding materials. Currently, there is no systematic research on signal processing and image classification of crusher feeding materials, while the convolutional neural network (CNN) is outstanding in computer vision. In this paper, sound and vibration signals of the feeding materials are denoised by spectral subtraction and transformed into feature images by continuous wavelet transforms. Then, an image classification model based on CNN is built for these feature images to study its classification mechanism and performance. The results show that the model classification accuracy is respectively 84.0%, 93.5% and 80.1% in coal–iron–wood classification, coal–iron classification, and coal–wood classification. The good classification performance for coal, iron and wood can satisfy the practical demands to remove the harmful feeding materials, which provides the core technical support for the establishment of operating status monitoring and fault diagnosis system of crushing equipment.

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Feeding Material Identification for a Crusher Based on Deep Learning for Status Monitoring and Fault Diagnosis

The application of machine learning models based on particles characteristics during coal slime flotation

In froth flotation, the tailings grade and concentrate grade are the two key performance indexes. At present, the monitoring models of these two key grades mostly use the froth image or video from a flotation cell. However, flotation cells are closely related and coupled seriously. It is difficult to use a froth image or video from a flotation cell to represent the concentrate or tailings grade. Therefore, an encoder–decoder and Siamese time series network (ES-net) is proposed. First, an encoder–decoder (ED) model is designed to predict target grade (i.e., the zinc tailings or concentrate grade) by the video feature sequence of the first rougher and the measured target grade sequence. Meanwhile, a Siamese time series and difference network (STS-D net) is constructed to predict the target grade by the video feature sequences of target flotation cell (i.e., the last scavenger or cleaner) at current and previous moments and the previously measured target grade. After that, a multitask learning strategy is proposed to integrate the ED model and STS-D net. Experiments show that the proposed ES-net can effectively integrate multiple froth visual features from different flotation cells and obtain more accurate concentrate and tailings grades than the existing models.

Fan Yang

Papers

Froth image feature engineering-based prediction method for concentrate ash content of coal flotation