Worldwide commercial interest in carbon nanotubes (CNTs) is reflected in a production capacity that presently exceeds several thousand tons per year. Currently, bulk CNT powders are incorporated in diverse commercial products ranging from rechargeable batteries, automotive parts, and sporting goods to boat hulls and water filters. Advances in CNT synthesis, purification, and chemical modification are enabling integration of CNTs in thin-film electronics and large-area coatings. Although not yet providing compelling mechanical strength or electrical or thermal conductivities for many applications, CNT yarns and sheets already have promising performance for applications including supercapacitors, actuators, and lightweight electromagnetic shields.

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Carbon Nanotubes: Present and Future Commercial Applications

Department of Materials Science, University of Patras, 26504 Rio Patras, Greece, Theoretical and Physical Chemistry Institute, National Hellenic Research Foundation, 48 Vass. Constantinou Avenue, 116 35 Athens, Greece, Institut de Biologie Moleculaire et Cellulaire, UPR9021 CNRS, Immunologie et Chimie Therapeutiques, 67084 Strasbourg, France, and Dipartimento di Scienze Farmaceutiche, Universita di Trieste, Piazzale Europa 1, 34127 Trieste, Italy

Chemistry of Carbon Nanotubes

We review the present state of polymer nanocomposites research in which the fillers are single-wall or multiwall carbon nanotubes. By way of background we provide a brief synopsis about carbon nanotube materials and their suspensions. We summarize and critique various nanotube/polymer composite fabrication methods including solution mixing, melt mixing, and in situ polymerization with a particular emphasis on evaluating the dispersion state of the nanotubes. We discuss mechanical, electrical, rheological, thermal, and flammability properties separately and how these physical properties depend on the size, aspect ratio, loading, dispersion state, and alignment of nanotubes within polymer nanocomposites. Finally, we summarize the current challenges to and opportunities for efficiently translating the extraordinary properties of carbon nanotubes to polymer matrices in hopes of facilitating progress in this emerging area.

Polymer Nanocomposites Containing Carbon Nanotubes

Graphene has emerged as a subject of enormous scientific interest due to its exceptional electron transport, mechanical properties, and high surface area. When incorporated appropriately, these atomically thin carbon sheets can significantly improve physical properties of host polymers at extremely small loading. We first review production routes to exfoliated graphite with an emphasis on top-down strategies starting from graphite oxide, including advantages and disadvantages of each method. Then solvent- and melt-based strategies to disperse chemically or thermally reduced graphene oxide in polymers are discussed. Analytical techniques for characterizing particle dimensions, surface characteristics, and dispersion in matrix polymers are also introduced. We summarize electrical, thermal, mechanical, and gas barrier properties of the graphene/polymer nanocomposites. We conclude this review listing current challenges associated with processing and scalability of graphene composites and future perspectives f...

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Graphene/Polymer Nanocomposites

https://cyberleninka.org/article/n/1018032.pdf

Polymer nanotechnology: Nanocomposites

Single-walled carbon nanotube (SWNT)/poly(methyl methacrylate) (PMMA) nanocomposites were prepared via our coagulation method providing uniform dispersion of the nanotubes in the polymer matrix. Optical microscopy, Raman imaging, and SEM were employed to determine the dispersion of nanotube at different length scales. The linear viscoelastic behavior and electrical conductivity of these nanocomposites were investigated. At low frequencies, G‘ becomes almost independent of the frequency as nanotube loading increases, suggesting an onset of solidlike behavior in these nanocomposites. By plotting G‘ vs nanotube loading and fitting with a power law function, the rheological threshold of these nanocomposites is ∼0.12 wt %. This rheological threshold is smaller than the percolation threshold of electrical conductivity, ∼0.39 wt %. This difference in the percolation threshold is understood in terms of the smaller nanotube−nanotube distance required for electrical conductivity as compared to that required to impe...

Nanotube Networks in Polymer Nanocomposites: Rheology and Electrical Conductivity

Synthetic polymeric materials are rapidly replacing more traditional inorganic materials, such as metals, and natural polymeric materials, such as wood. As these synthetic materials are flammable, they require modifications to decrease their flammability through the addition of flame-retardant compounds. Environmental regulation has restricted the use of some halogenated flame-retardant additives, initiating a search for alternative flame-retardant additives. Nanoparticle fillers are highly attractive for this purpose, because they can simultaneously improve both the physical and flammability properties of the polymer nanocomposite. We show that carbon nanotubes can surpass nanoclays as effective flame-retardant additives if they form a jammed network structure in the polymer matrix, such that the material as a whole behaves rheologically like a gel. We find this kind of network formation for a variety of highly extended carbon-based nanoparticles: single- and multiwalled nanotubes, as well as carbon nanofibres.

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Nanoparticle networks reduce the flammability of polymer nanocomposites.

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Nanoparticle Networks Reduce the Flammability of Polymer Nanocomposites. | NIST

Percolation conductivity of a stick network depends on alignment as well as concentration. We show that both dependences exhibit critical (power-law) behavior, and study the alignment threshold in detail. The highest conductivity occurs for slightly aligned, rather than isotropic, sticks. Experiments on single wall carbon nanotube composites are supported by Monte Carlo simulations. These results should be broadly applicable to percolating networks of anisotropic conductors.

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Effect of nanotube alignment on percolation conductivity in carbon nanotube/polymer composites

A coagulation method providing a better dispersion of single-walled carbon nanotubes (SWNTs) in a polymer matrix was used to produce SWNT/poly(methyl methacrylate) (PMMA) composites. Optical microscopy and scanning electron microscopy showed an improved dispersion of SWNTs in the PMMA matrix, a key factor in composite performance. Aligned and unaligned composites were made with purified SWNTs with different SWNT loadings (0.1–7 wt %). Comprehensive testing showed improved elastic modulus, electrical conductivity, and thermal stability with the addition of SWNTs. The electrical conductivity of a 2 wt % SWNT composite decreased significantly (>105) when the SWNTs were aligned, and this result was examined in terms of percolation. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3333–3338, 2003

Coagulation method for preparing single‐walled carbon nanotube/poly(methyl methacrylate) composites and their modulus, electrical conductivity, and thermal stability

Fangming Du

Papers

Nanotube Networks in Polymer Nanocomposites: Rheology and Electrical Conductivity

Nanoparticle networks reduce the flammability of polymer nanocomposites.

Nanoparticle Networks Reduce the Flammability of Polymer Nanocomposites. | NIST

Effect of nanotube alignment on percolation conductivity in carbon nanotube/polymer composites

Coagulation method for preparing single‐walled carbon nanotube/poly(methyl methacrylate) composites and their modulus, electrical conductivity, and thermal stability