Lead has recently been expelled from many commercial applications and materials (for example, from solder, glass and pottery glaze) owing to concerns regarding its toxicity. Lead zirconium titanate (PZT) ceramics are high-performance piezoelectric materials, which are widely used in sensors, actuators and other electronic devices; they contain more than 60 weight per cent lead. Although there has been a concerted effort to develop lead-free piezoelectric ceramics, no effective alternative to PZT has yet been found. Here we report a lead-free piezoelectric ceramic with an electric-field-induced strain comparable to typical actuator-grade PZT. We achieved this through the combination of the discovery of a morphotropic phase boundary in an alkaline niobate-based perovskite solid solution, and the development of a processing route leading to highly textured polycrystals. The ceramic exhibits a piezoelectric constant d33 (the induced charge per unit force applied in the same direction) of above 300 picocoulombs per newton (pC N(-1)), and texturing the material leads to a peak d33 of 416 pC N(-1). The textured material also exhibits temperature-independent field-induced strain characteristics.

Lead-free piezoceramics

A large body of work has been reported in the last 5 years on the development of lead-free piezoceramics in the quest to replace lead–zirconate–titanate (PZT) as the main material for electromechanical devices such as actuators, sensors, and transducers. In specific but narrow application ranges the new materials appear adequate, but are not yet suited to replace PZT on a broader basis. In this paper, general guidelines for the development of lead-free piezoelectric ceramics are presented. Suitable chemical elements are selected first on the basis of cost and toxicity as well as ionic polarizability. Different crystal structures with these elements are then considered based on simple concepts, and a variety of phase diagrams are described with attractive morphotropic phase boundaries, yielding good piezoelectric properties. Finally, lessons from density functional theory are reviewed and used to adjust our understanding based on the simpler concepts. Equipped with these guidelines ranging from atom to phase diagram, the current development stage in lead-free piezoceramics is then critically assessed.

Perspective on the Development of Lead-free Piezoceramics

Investigations in the development of lead-free piezoelectric ceramics have recently claimed comparable properties to the lead-based ferroelectric perovskites, represented by Pb(Zr,Ti)O3, or PZT In this work, the scientific and technical impact of these materials is contrasted with the various families of “soft” and “hard” PZTs On the scientific front, the intrinsic nature of the dielectric and piezoelectric properties are presented in relation to their respective Curie temperatures (T
 C) and the existence of a morphotropic phase boundary (MPB) Analogous to PZT, enhanced properties are noted for MPB compositions in the (Na,Bi)TiO3-BaTiO3 and ternary system with (K,Bi)TiO3, but offer properties significantly lower The consequences of a ferroelectric to antiferroelectric transition well below T
 C further limits their usefulness Though comparable with respect to T
 C, the high levels of piezoelectricity reported in the (K,Na)NbO3 family are the result of enhanced polarizability associated with the orthorhombic-tetragonal polymorphic phase transition being compositionally shifted downward As expected, the properties are strongly temperature dependent, while degradation occurs through the thermal cycling between the two distinct ferroelectric domain states Extrinsic contributions arising from domains and domain wall mobility were determined using high field strain and polarization measurements The concept of “soft” and “hard” lead-free piezoelectrics were discussed in relation to donor and acceptor modified PZTs, respectively Technologically, the lead-free materials are discussed in relation to general applications, including sensors, actuators and ultrasound transducers

Lead-free piezoelectric ceramics: Alternatives for PZT?

Lead-free piezoelectric ceramics (1−x)(Na0.5K0.5)NbO3–xLiNbO3 {[Lix(Na0.5K0.5)1−x]NbO3} (x=0.04–0.20) have been synthesized by an ordinary sintering technique. The materials with perovskite structure is orthorhombic phase at x⩽0.05 and becomes tetragonal phase at x⩾0.07, a phase K3Li2Nb5O15 with tetragonal tungsten bronze structure begins to appear at x=0.08 and becomes dominant with increasing the content of LiNbO3. A morphotropic phase boundary between orthorhombic and tetragonal phases is found in the composition range 0.05<x<0.07. Analogous to Pb(Zr,Ti)O3, the piezoelectric and electromechanical properties are enhanced for compositions near the morphotropic phase boundary. Piezoelectric constant d33 values reach 200–235pC∕N. Electromechanical coefficients of the planar mode and the thickness mode reach 38%–44% and 44%–48%, respectively. The Curie temperatures (TC) of [Lix(Na0.5K0.5)1−x]NbO3 (x=0.04–0.20) are in the range of 452–510°C, at least 100°C higher than that of conventional Pb(Zr,Ti)O3. Our re...

Phase transitional behavior and piezoelectric properties of (Na0.5K0.5)NbO3–LiNbO3 ceramics

Environment-friendly lead-free piezoelectric ceramics have been studied extensively in the past decade with great progress particularly in systems based on a niobate perovskite compound formulated as (K, Na)NbO3 (abbreviated as KNN). A comprehensive review on the latest development of KNN-based piezoelectric ceramics is presented in this article, including the phase structure, property enhancement approaches, and sintering processes as well as the status of some promising applications. The phase structure of KNN was reexamined and associated with the effect of chemical modification on its tetragonal-to-orthorhombic transition. Then, a special focus is placed on the temperature dependence of piezoelectric properties of KNN-based ceramics, followed by reviewing the recent approaches devoted to the temperature-stability enhancement. The processing fundamentals related to the sintering of KNN-based ceramics are also presented with an emphasis on compositional and microstructural control. Finally, this review introduces several industrial attempts of traditional piezoceramic products using KNN-based ceramics and the studies on some promising application in authors' laboratory.

G. H. Haertling

Papers

Properties of hot-pressed ferroelectric alkali niobate ceramics.