One-dimensional carbon nanotubes and two-dimensional graphene nanosheets with unique electrical, mechanical and thermal properties are attractive reinforcements for fabricating light weight, high strength and high performance metal-matrix composites. Rapid advances of nanotechnology in recent years enable the development of advanced metal matrix nanocomposites for structural engineering and functional device applications. This review focuses on the recent development in the synthesis, property characterization and application of aluminum, magnesium, and transition metal-based composites reinforced with carbon nanotubes and graphene nanosheets. These include processing strategies of carbonaceous nanomaterials and their composites, mechanical and tribological responses, corrosion, electrical and thermal properties as well as hydrogen storage and electrocatalytic behaviors. The effects of nanomaterial dispersion in the metal matrix and the formation of interfacial precipitates on these properties are also addressed. Particular attention is paid to the fundamentals and the structure–property relationships of such novel nanocomposites.

Recent progress in the development and properties of novel metal matrix nanocomposites reinforced with carbon nanotubes and graphene nanosheets

Mechanically alloyed nanocomposites

Effect of carbon nanotube (CNT) content on the mechanical properties of CNT-reinforced aluminium composites

Powder metallurgy techniques have emerged as promising routes for the fabrication of carbon nanotube (CNT) reinforced metal matrix composites. In this work, planetary ball milling was used to disperse 2 wt% MWCNT in aluminum (Al) powder. Despite the success of ball milling in dispersing CNTs in Al powder, it is often accompanied with considerable strain hardening of the Al powder, which may have implications on the final properties of the composite. Both un-annealed and annealed Al–2 wt% CNT composites were investigated. It was found that, ball-milled and extruded (un-annealed) samples of Al–2 wt% CNT demonstrated high notch-sensitivity and consistently fractured outside the gauge length during tensile testing. In contrast, extruded samples annealed at 400 and at 500 °C for 10 h prior to testing, exhibited more ductile behavior and no notch sensitivity. Under the present investigated processing conditions, ball milling for 3 h followed by hot extrusion and annealing at 500 °C resulted in enhancements of around 21% in tensile strength compared with pure aluminum with the same process history. The ball-milling conditions used were found to result in the creation of a nanostructure in all samples produced, as shown by XRD and TEM analysis. Such nanostructure was retained after prolonged exposures to temperatures up to 500 °C. The tensile testing fracture surfaces showed uniform dispersion and alignment of the CNTs in the aluminum matrix but also showed CNTs acting as nucleation sites for void formation during tensile testing. This has contributed to the observation of CNT pull-out due to the poor bond between the CNTs and the matrix.

Fabrication and properties of dispersed carbon nanotube–aluminum composites

A 1.0 wt.% graphene reinforced aluminum 6061 (Al6061) composite was synthesized to investigate the effects of graphene dispersion by ball milling technique. The Al6061 powder and graphene were ball milled at different milling times. The composites were then synthesized by hot compaction in the semi-solid regime of the Al6061. A three point bending test was performed to characterize the mechanical properties of the composite. The ball milled powder and the fracture surfaces of the composites were analyzed using the scanning electron microscopy. A maximum enhancement of 47% in flexural strength was observed when compared with the reference Al6061 processed at the same condition.

G.Y. Lee

Papers

Reinforcement with carbon nanotubes in aluminum matrix composites