Manufacturing industry profoundly impact economic and societal progress. As being a commonly accepted term for research centers and universities, the Industry 4.0 initiative has received a splendid attention of the business and research community. Although the idea is not new and was on the agenda of academic research in many years with different perceptions, the term “Industry 4.0” is just launched and well accepted to some extend not only in academic life but also in the industrial society as well. While academic research focuses on understanding and defining the concept and trying to develop related systems, business models and respective methodologies, industry, on the other hand, focuses its attention on the change of industrial machine suits and intelligent products as well as potential customers on this progress. It is therefore important for the companies to primarily understand the features and content of the Industry 4.0 for potential transformation from machine dominant manufacturing to digital manufacturing. In order to achieve a successful transformation, they should clearly review their positions and respective potentials against basic requirements set forward for Industry 4.0 standard. This will allow them to generate a well-defined road map. There has been several approaches and discussions going on along this line, a several road maps are already proposed. Some of those are reviewed in this paper. However, the literature clearly indicates the lack of respective assessment methodologies. Since the implementation and applications of related theorems and definitions outlined for the 4th industrial revolution is not mature enough for most of the reel life implementations, a systematic approach for making respective assessments and evaluations seems to be urgently required for those who are intending to speed this transformation up. It is now main responsibility of the research community to developed technological infrastructure with physical systems, management models, business models as well as some well-defined Industry 4.0 scenarios in order to make the life for the practitioners easy. It is estimated by the experts that the Industry 4.0 and related progress along this line will have an enormous effect on social life. As outlined in the introduction, some social transformation is also expected. It is assumed that the robots will be more dominant in manufacturing, implanted technologies, cooperating and coordinating machines, self-decision-making systems, autonom problem solvers, learning machines, 3D printing etc. will dominate the production process. Wearable internet, big data analysis, sensor based life, smart city implementations or similar applications will be the main concern of the community. This social transformation will naturally trigger the manufacturing society to improve their manufacturing suits to cope with the customer requirements and sustain competitive advantage. A summary of the potential progress along this line is reviewed in introduction of the paper. It is so obvious that the future manufacturing systems will have a different vision composed of products, intelligence, communications and information network. This will bring about new business models to be dominant in industrial life. Another important issue to take into account is that the time span of this so-called revolution will be so short triggering a continues transformation process to yield some new industrial areas to emerge. This clearly puts a big pressure on manufacturers to learn, understand, design and implement the transformation process. Since the main motivation for finding the best way to follow this transformation, a comprehensive literature review will generate a remarkable support. This paper presents such a review for highlighting the progress and aims to help improve the awareness on the best experiences. It is intended to provide a clear idea for those wishing to generate a road map for digitizing the respective manufacturing suits. By presenting this review it is also intended to provide a hands-on library of Industry 4.0 to both academics as well as industrial practitioners. The top 100 headings, abstracts and key words (i.e. a total of 619 publications of any kind) for each search term were independently analyzed in order to ensure the reliability of the review process. Note that, this exhaustive literature review provides a concrete definition of Industry 4.0 and defines its six design principles such as interoperability, virtualization, local, real-time talent, service orientation and modularity. It seems that these principles have taken the attention of the scientists to carry out more variety of research on the subject and to develop implementable and appropriate scenarios. A comprehensive taxonomy of Industry 4.0 can also be developed through analyzing the results of this review.

Literature review of Industry 4.0 and related technologies

In the field of mobile robotics, the study of multi-robot systems (MRSs) has grown significantly in size and importance in recent years. Having made great progress in the development of the basic problems concerning single-robot control, many researchers shifted their focus to the study of multi-robot coordination. This paper presents a systematic survey and analysis of the existing literature on coordination, especially in multiple mobile robot systems (MMRSs). A series of related problems have been reviewed, which include a communication mechanism, a planning strategy and a decision-making structure. A brief conclusion and further research perspectives are given at the end of the paper.

https://journals.sagepub.com/doi/pdf/10.5772/57313

A Survey and Analysis of Multi-Robot Coordination

Real-time application of deep learning algorithms is often hindered by high computational complexity and frequent memory accesses. Network pruning is a promising technique to solve this problem. However, pruning usually results in irregular network connections that not only demand extra representation efforts but also do not fit well on parallel computation. We introduce structured sparsity at various scales for convolutional neural networks: feature map-wise, kernel-wise, and intra-kernel strided sparsity. This structured sparsity is very advantageous for direct computational resource savings on embedded computers, in parallel computing environments, and in hardware-based systems. To decide the importance of network connections and paths, the proposed method uses a particle filtering approach. The importance weight of each particle is assigned by assessing the misclassification rate with a corresponding connectivity pattern. The pruned network is retrained to compensate for the losses due to pruning. While implementing convolutions as matrix products, we particularly show that intra-kernel strided sparsity with a simple constraint can significantly reduce the size of the kernel and feature map tensors. The proposed work shows that when pruning granularities are applied in combination, we can prune the CIFAR-10 network by more than 70% with less than a 1% loss in accuracy.

Structured Pruning of Deep Convolutional Neural Networks

Real time application of deep learning algorithms is often hindered by high computational complexity and frequent memory accesses. Network pruning is a promising technique to solve this problem. However, pruning usually results in irregular network connections that not only demand extra representation efforts but also do not fit well on parallel computation. We introduce structured sparsity at various scales for convolutional neural networks, which are channel wise, kernel wise and intra kernel strided sparsity. This structured sparsity is very advantageous for direct computational resource savings on embedded computers, parallel computing environments and hardware based systems. To decide the importance of network connections and paths, the proposed method uses a particle filtering approach. The importance weight of each particle is assigned by computing the misclassification rate with corresponding connectivity pattern. The pruned network is re-trained to compensate for the losses due to pruning. While implementing convolutions as matrix products, we particularly show that intra kernel strided sparsity with a simple constraint can significantly reduce the size of kernel and feature map matrices. The pruned network is finally fixed point optimized with reduced word length precision. This results in significant reduction in the total storage size providing advantages for on-chip memory based implementations of deep neural networks.

Human object recognition and tracking is important in robotics and automation. The Kinect sensor and its SDK have provided a reliable human tracking solution where a constant line of sight is maintained. However, if the human object is lost from sight during the tracking, the existing method cannot recover and resume tracking the previous object correctly. In this paper, a human recognition method is developed based on colour and depth information that is provided from any RGB-D sensor. In particular, the method firstly introduces a mask based on the depth information of the sensor to segment the shirt from the image (shirt segmentation); it then extracts the colour information of the shirt for recognition (shirt recognition). As the shirt segmentation is only based on depth information, it is light invariant compared to colour-based segmentation methods. The proposed colour recognition method introduces a confidence-based ruling method to classify matches. The proposed shirt segmentation and colour recognition method is tested using a variety of shirts with the tracked human at standstill or moving in varying lighting conditions. Experiments show that the method can recognize shirts of varying colours and patterns robustly.

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Human Object Recognition Using Colour and Depth Information from an RGB-D Kinect Sensor

The sample impoverishment problem in particle filters is investigated from the perspective of genetic algorithms. The contribution of this paper is in the proposal of a hybrid technique to mitigate sample impoverishment such that the number of particles required and hence the computation complexities are reduced. Studies are conducted through the use of Chebyshev inequality for the number of particles required. The relationship between the number of particles and the time for impoverishment is examined by considering the takeover phenomena as found in genetic algorithms. It is revealed that the sample impoverishment problem is caused by the resampling scheme in implementing the particle filter with a finite number of particles. The use of uniform or roulette-wheel sampling also contributes to the problem. Crossover operators from genetic algorithms are adopted to tackle the finite particle problem by re-defining or re-supplying impoverished particles during filter iterations. Effectiveness of the proposed approach is demonstrated by simulations for a monobot simultaneous localization and mapping application.

Evolutionary particle filter: re-sampling from the genetic algorithm perspective

One of the main difficulties in using robotic welding in low to medium volume manufacturing or repair work is the time taken to programme the robot to weld a new part. It is often cheaper and more efficient to weld the parts manually. This paper presents a method for the automatic identification and location of welding seams for robotic welding using computer vision. The use of computer vision in welding faces some difficult challenges such as poor contrast, textureless images, reflections and imperfections on the surface of the steel such as scratches. The methods developed in the paper enables the robust identification of narrow weld seams for ferrous materials combined with reliable image matching and triangulation through the use of 2D homography. The proposed algorithms are validated through experiments using an industrial welding robot in a workshop environment. The results show that this method can provide a 3D Cartesian accuracy of within ±1 mm which is acceptable in most robotic arc welding applications.

Autonomous weld seam identification and localisation using eye-in-hand stereo vision for robotic arc welding

Due to ever increasing demand in precision in robotic welding automation and its inherent technical difficulties, seam tracking has become the research hotspot. This paper introduces the research in application of computer vision technology for real-time seam tracking in robotic gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW). The key aspect in using vision techniques to track welding seams is to acquire clear real-time weld images and to process them accurately. This is directly related to the precision of seam tracking. In order to further improve the accuracy of seam tracking, in this paper, a set of special vision system has been designed firstly, which can acquire clear and steady real-time weld images. By analyzing the features of weld images, a new and improved edge detection algorithm was proposed to detect the edges in weld images, and more accurately extract the seam and pool characteristic parameters. The image processing precision was verified through the experiments. Results showed that the precision of this vision based tracking technology can be controlled to be within ?0.17mm and ?0.3mm in robotic GTAW and GMAW, respectively. Using computer vision technology, we have solved some problems of seam tracking in robotic welding automation.We have designed a set of special vision sensor system for seam tracking and it has worked very well.A new improved Canny edge detection algorithm was proposed to detect the edges of weld image.We have further improved the precision of image processing in seam tracking.This paper systematically studied the application of computer vision technology in robotic GTAW and GMAW.

Computer vision technology for seam tracking in robotic GTAW and GMAW

Regional flood frequency analysis (RFFA) is widely used in practice to estimate flood quantiles in ungauged catchments. Most commonly adopted RFFA methods such as quantile regression technique (QRT) assume a log-linear relationship between the dependent and a set of predictor variables. As non-linear models and universal approximators, artificial neural networks (ANN) have been widely adopted in rainfall runoff modeling and hydrologic forecasting, but there have been relatively few studies involving the application of ANN to RFFA for estimating flood quantiles in ungauged catchments. This paper thus focuses on the development and testing of an ANN-based RFFA model using an extensive Australian database consisting of 452 gauged catchments. Based on an independent testing, it has been found that ANN-based RFFA model with only two predictor variables can provide flood quantile estimates that are more accurate than the traditional QRT. Seven different regions have been compared with the ANN-based RFFA model and it has been shown that when the data from all the eastern Australian states are combined together to form a single region, the ANN presents the best performing RFFA model. This indicates that a relatively larger dataset is better suited for successful training and testing of the ANN-based RFFA models.

Gu Fang

Papers

Human Object Recognition Using Colour and Depth Information from an RGB-D Kinect Sensor

Evolutionary particle filter: re-sampling from the genetic algorithm perspective

Autonomous weld seam identification and localisation using eye-in-hand stereo vision for robotic arc welding

Computer vision technology for seam tracking in robotic GTAW and GMAW

Application of artificial neural networks in regional flood frequency analysis: a case study for Australia