https://escholarship.org/content/qt4h56k1ch/qt4h56k1ch.pdf

Advanced monitoring of machining operations

Dry Machining and Minimum Quantity Lubrication

Surface integrity in material removal processes: Recent advances

https://escholarship.org/content/qt8rf718jm/qt8rf718jm.pdf?t=krnesf

Recent Advances in Mechanical Micromachining

Chatter Stability of Metal Cutting and Grinding

Modelling and Simulation of Grinding Processes

THE BASIC PROCESS OF GRINDING Introduction From Craft to Science Basic Uses of Grinding Elements of the Grinding System The Importance of the Abrasive Grinding Wheels for a Purpose Problem Solving References Grinding Parameters Introduction Process Parameters Grinding Temperatures Appendix: Drawing Form and Profile Tolerancing References Material Removal Mechanisms Significance Grinding Wheel Topography Determination of Grinding Wheel Topography Kinematics of the Cutting Edge Engagement Fundamental Removal Mechanisms Material Removal in Grinding of Ductile Materials Surface Formation in Grinding of Brittle-Hard Materials Energy Transformation References Grinding Wheels Introduction Wheel Shape Specification Wheel Balance Design of High-Speed Wheels Bond Life Wheel Mount Design Wheel Design and Chatter Suppression References The Nature of the Abrasive Introduction Silicon Carbide Alumina (Alox)-Based Abrasives Electrofused Alumina Abrasives Chemical Precipitation and/or Sintering of Alumina Diamond Abrasives CBN Grain Size Distributions Future Grain Developments Postscript References Specification of the Bond Introduction Single-Layer Wheels Electroplated (EP) Single-Layer Wheels Brazed Single-Layer Wheels Vitrified Bond Wheels for Conventional Wheels Vitrified Bonds for Diamond Wheels Vitrified Bonds for CBN Resin Bond Wheels Plastic Bonds Phenolic Resin Bonds Polyimide Resin Bonds Metal Bonds Other Bond Systems References Dressing Introduction Traverse Dressing of Conventional Vitrified Wheels with Stationary Tools Traverse Dressing of Superabrasive Wheels with Stationary Tools Uniaxial Traverse Dressing of Conventional Wheels with Rotary Diamond Tools Uniaxial Traverse Dressing of Vitrified CBN Wheels with Rotary Diamond Tools Cross-Axis Traverse Dressing with Diamond Discs Diamond Form-Roll Dressing Truing and Conditioning of Superabrasive Wheels References Grinding Dynamics Introduction Forced and Regenerative Vibrations The Effect of Workpiece Velocity Geometrical Interference between Grinding Wheel and Workpiece Vibration Behavior of Various Grinding Operations Regenerative Self-Excited Vibrations Suppression of Grinding Vibrations Conclusions References Grinding Wheel Wear Three Types of Wheel Wear Wheel Wear Mechanisms Wear of the Abrasive Grains Bond Wear Assessment of Wheel Wear References Coolants Introduction Basic Properties of Grinding Fluids Types of Grinding Fluids Base Materials Additives Application Results Environmental Aspects The Supply System Grinding Fluid Nozzles Influence of the Grinding Fluid in Grinding References Monitoring of Grinding Processes The Need for Process Monitoring Sensors for Monitoring Process Variables Sensor for Monitoring the Grinding Wheel Sensors for Monitoring the Workpiece Sensors for Peripheral Systems References Economics of Grinding Introduction A Grinding Cost Comparison Based on an Available Grinding Machine A Cost Comparison Including Capital Investment Cost Comparison Including Tooling Grinding as a Replacement for Other Processes Multitasking Machines for Hard-Turning with Grinding Summary References APPLICATION OF GRINDING PROCESSES Grinding of Ductile Materials Introduction Cast Irons Steels Heat-Resistant Superalloys References Grinding of Ceramics Introduction Background on Ceramic Materials Diamond Wheels for Grinding Ceramics Physics of Grinding Ceramics ELID Grinding of Ceramics References Grinding Machine Technology The Machine Base Foundations Guideways Slideway Configurations Hydrostatic Slideways Recirculating Rolling Element Slideways Linear Axis Drives and Motion Control Elements of AC Servodrive Ballscrew Systems Linear Motor Drive Systems Spindle Motors and Grinding Wheel Drives Drive Arrangements for Large Conventional Wheels Drive Arrangements for Small Wheel Spindle Units Spindles for High-Speed Grinding Miscellaneous Wheel Spindles and Drives Rotary Dressing Systems Power and Stiffness Requirements for Rotary Dressers Rotary Dressing Spindle Examples Dressing Infeed System References Surface Grinding Types of Surface Grinding Process Basics of Reciprocating Grinding Basics of Creep Grinding Basics of Speed-Stroke Grinding Successful Application of Creep Feed Grinding Face Grinding Fine Grinding Appendix: Lapping Kinematics References External Cylindrical Grinding The Basic Process High-Speed Grinding Automotive Camlobe Grinding Punch Grinding Crankshaft Grinding Roll Grinding References Internal Grinding Introduction The Internal Grinding Process Abrasive Type Process Parameters Machine Tool Selection Troubleshooting References Centerless Grinding The Importance of Centerless Grinding Basic Process Basic Relationships Feed Processes Centerless Wheel and Dressing Geometry The Workrest Speed Control Machine Structure High Removal Rate Grinding Economic Evaluation of Conventional and CBN Wheels The Mechanics of Rounding Vibration Stability Dynamic Stability Avoiding Critical Frequencies Summary and Recommendations for Rounding Process Control References Ultrasonic Assisted Grinding Introduction Ultrasonic Technology and Process Variants Ultrasonic-Assisted Grinding with Workpiece Excitation Peripheral Grinding with Radial Ultrasonic Assistance Peripheral Grinding with Axial Ultrasonic Assistance Ultrasonic-Assisted Grinding with Excitation of the Wheel Summary References Glossary Notation and Use of SI Units Index

Handbook of Machining with Grinding Wheels

This book draws upon the science of tribology to understand, predict and improve abrasive machining processes. Pulling together information on how abrasives work, the authors, who are renowned experts in abrasive technology, demonstrate how tribology can be applied as a tool to improve abrasive machining processes. Each of the main elements of the abrasive machining system are looked at, and the tribological factors that control the efficiency and quality of the processes are described. Since grinding is by far the most commonly employed abrasive machining process, it is dealt with in particular detail. Solutions are posed to many of the most commonly experienced industrial problems, such as poor accuracy, poor surface quality, rapid wheel wear, vibrations, work-piece burn and high process costs. This practical approach makes this book an essential tool for practicing engineers. Uses the science of tribology to improve understanding and of abrasive machining processes in order to increase performance, productivity and surface quality of final products. A comprehensive reference on how abrasives work, covering kinematics, heat transfer, thermal stresses, molecular dynamics, fluids and the tribology of lubricants. Authoritative and ground-breaking in its first edition, the 2nd edition includes 30 per cent new and updated material, including new topics such as CMP (Chemical Mechanical Polishing) and precision machining for micro-and nano-scale applications.

Ichiro Inasaki

Papers

Modelling and Simulation of Grinding Processes

Handbook of Machining with Grinding Wheels

Tribology of Abrasive Machining Processes

Grinding of hard and brittle materials

Grinding Chatter – Origin and Suppression