The nondestructive assessment of the damage that occurs in components during service plays a key role for condition monitoring and residual life estimation of in-service components/structures. Ultrasound has been widely utilized for this; however most of these conventional methods using ultrasonic characteristics in the linear elastic region are only sensitive to gross defects but much less sensitive to micro-damage. Recently, the nonlinear ultrasonic technique, which uses nonlinear ultrasonic behavior such as higher-harmonic generation, subharmonic generation, nonlinear resonance, or mixed frequency response, has been studied as a positive method for overcoming this limitation. In this paper, overall progress in this technique is reviewed with the brief introduction of basic principle in the application of each nonlinear ultrasonic phenomenon.

Nonlinear ultrasonic techniques for nondestructive assessment of micro damage in material: A review

The level of nonlinearity in the elastic response of materials containing structural damage is far greater than in materials with no structural damage. This is the basis for nonlinear wave diagnostics of damage, methods which are remarkably sensitive to the detection and progression of damage in materials. Nonlinear wave modulation spectroscopy (NWMS) is one exemplary method in this class of dynamic nondestructive evaluation techniques. The method focuses on the application of harmonics and sum and difference frequency to discern damage in materials. It consists of exciting a sample with continuous waves of two separate frequencies simultaneously, and inspecting the harmonics of the two waves, and their sum and difference frequencies (sidebands). Undamaged materials are essentially linear in their response to the two waves, while the same material, when damaged, becomes highly nonlinear, manifested by harmonics and sideband generation. We illustrate the method by experiments on uncracked and crac...

Nonlinear Elastic Wave Spectroscopy (NEWS) Techniques to Discern Material Damage, Part I: Nonlinear Wave Modulation Spectroscopy (NWMS)

Fatigue damage assessment by nonlinear ultrasonic materials characterization

Recent theoretical and experimental studies demonstrated that a weakly or incompletely bonded interfaces exhibit highly nonlinear behavior. One of acoustic manifestations of such nonlinearity is the modulation of a probing high-frequency ultrasonic wave by low-frequency vibration. The vibration varies the contact area modulating the phase and amplitude of higher frequency probing wave passing through the interface. In the frequency domain, the result of this modulation manifests itself as side-band spectral components with respect to the frequency of the probing wave. This modulation effect has been observed experimentally for various materials (metals, composites, concrete, sandstone, glass) with various types of contact-type defects (interfaces): cracks, debondings, delaminations, and microstructural material damages. Study of this phenomenon revealed correlation between the developed modulation criterion and the quantitative characteristics of the interfaces, such as its size, loading condition, and bonding strength. These findings have been used for the development of an innovative nondestructive evaluation technique, namely Vibro-Acoustic Modulation Technique. Two modifications of this technique have been developed: Vibro-Modulation (VM) and Impact-Modulation (IM), employing CW and impact-induced vibrations, respectively. The examples of applications of these methods include crack detection in steel pipes, aircraft and auto parts, bonded composite plates etc. These methods also proved their effectiveness in the detection of cracks in concrete.

Nonlinear acoustic interaction on contact interfaces and its use for nondestructive testing

Nonlinear elastic wave spectroscopy (NEWS) represents a class of powerful tools which explore the dynamic nonlinear stress–strain features in the compliant bond system of a micro-inhomogeneous material and link them to micro-scale damage. Hysteresis and nonlinearity in the constitutive relation (at the micro-strain level) result in acoustic and ultrasonic wave distortion, which gives rise to changes in the resonance frequencies as a function of drive amplitude, generation of accompanying harmonics, nonlinear attenuation, and multiplication of waves of different frequencies. The sensitivity of nonlinear methods to the detection of damage features (cracks, flaws, etc.) is far greater than can be obtained with linear acoustical methods (measures of wavespeed and wave dissipation). We illustrate two recently developed NEWS methods, and compare the results for both techniques on roofing tiles used in building construction.

Micro-damage diagnostics using Nonlinear Elastic Wave Spectroscopy (NEWS)

The generation of a second‐harmonic signal at a flat unbonded interface between two solids has been observed. This signal is caused by passage of a longitudinal acoustic wave across the interface. The harmonic amplitude depends upon the pressure applied normal to the interface and is largest close to zero pressure, as expected theoretically. The effect has also been used to detect the presence of microcracks on the surface of Al 2024, developed during fatigue.

J. M. Richardson

Papers

Acoustic harmonic generation at unbonded interfaces and fatigue cracks