Topology optimization is the process of determining the optimal layout of material and connectivity inside a design domain. This paper surveys topology optimization of continuum structures from the year 2000 to 2012. It focuses on new developments, improvements, and applications of finite element-based topology optimization, which include a maturation of classical methods, a broadening in the scope of the field, and the introduction of new methods for multiphysics problems. Four different types of topology optimization are reviewed: (1) density-based methods, which include the popular Solid Isotropic Material with Penalization (SIMP) technique, (2) hard-kill methods, including Evolutionary Structural Optimization (ESO), (3) boundary variation methods (level set and phase field), and (4) a new biologically inspired method based on cellular division rules. We hope that this survey will provide an update of the recent advances and novel applications of popular methods, provide exposure to lesser known, yet promising, techniques, and serve as a resource for those new to the field. The presentation of each method's focuses on new developments and novel applications.

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A survey of structural and multidisciplinary continuum topology optimization: post 2000

We propose an effective algorithm to resolve the stress-constrained topology optimization problem. Our procedure combines a density filter for length scale control, the solid isotropic material with penalization (SIMP) to generate black-and-white designs, a SIMP-motivated stress definition to resolve the stress singularity phenomenon, and a global/regional stress measure combined with an adaptive normalization scheme to control the local stress level.

Stress-based topology optimization for continua

The paper deals with the imposition of local stress constraints in topology optimization. The aim of the work is to analyze the performances of an alternative methodology to the e-relaxation introduced in Cheng and Guo (Struct Optim 13:258–266, 1997), which handles the well-known stress singularity problem. The proposed methodology consists in introducing, in the SIMP law used to apply stress constraints, suitable penalty exponents that are different from those that interpolate stiffness parameters. The approach is similar to the classical one because its main effect is to produce a relaxation of the stress constraints, but it is different in terms of convergence features. The technique is compared with the classical one in the context of stress-constrained minimum-weight topology optimization. Firstly, the problem is studied in a modified truss design framework, where the arising of the singularity phenomenon can be easily shown analytically. Afterwards, the analysis is extended to its natural context of topology bidimensional problems.

On an alternative approach to stress constraints relaxation in topology optimization

Topology structural optimization problems have been usually stated in terms of a maximum stiffness (minimum compliance) approach. The objective of this type of approach is to distribute a given amount of material in a certain domain, so that the stiffness of the resulting structure is maximized (that is, the compliance, or energy of deformation, is minimized) for a given load case. Thus, the material mass is restricted to a predefined percentage of the maximum possible mass, while no stress or displacement constraints are taken into account. This paper presents a different strategy to deal with topology optimization: a minimum weight with stress constraints Finite Element formulation for the topology optimization of continuum structures. We propose two different approaches in order to take into account stress constraints in the optimization formulation. The local approach of the stress constraints imposes stress constraints at predefined points of the domain (i.e. at the central point of each element). On the contrary, the global approach only imposes one global constraint that gathers the effect of all the local constraints by means of a certain so-called aggregation function. Finally, some application examples are solved with both formulations in order to compare the obtained solutions.

http://caminos.udc.es/gmni/pdf/2009/JParis_SMO_2009.pdf

Topology optimization of continuum structures with local and global stress constraints

The paper deals with a formulation for the topology optimization of elastic structures that aims at minimizing the structural weight subject to compliance and local stress constraints. The global constraint provides the expected stiffness to the optimal design while a selected set of local enforcements require feasibility with respect to the assigned strength of material. The Drucker–Prager failure criterion is implemented to handle materials with either equal or unequal behavior in tension and compression. A suitable relaxation of the equivalent stress measure is implemented to overcome the difficulties related to the singularity problem. Numerical examples are presented to discuss the features of the achieved optimal designs along with performances of the adopted procedure. Comparisons with pure compliance–based or pure stress–based strategies are also provided to point out differences arising in the optimal design with respect to conventional approaches, depending on the assumed material behavior.

Topology optimization for minimum weight with compliance and stress constraints

This work presents an efficient strategy for dealing with topology optimization associated with the problem of mass minimization under material failure constraints. Although this problem characterizes one of the oldest mechanical requirements in structural design, only a few works dealing with this subject are found in the literature. Several reasons explain this situation, among them the numerical difficulties introduced by the usually large number of stress constraints. The original formulation of the topological problem (existence/non-existence of material) is partially relaxed by following the SIMP (Solid Isotropic Microstructure with Penalization) approach and using a continuous density field ź as the design variable. The finite element approximation is used to solve the equilibrium problem, as well as to control ź through nodal parameters. The formulation accepts any failure criterion written in terms of stress and/or strain invariants. The whole minimization problem is solved by combining an augmented Lagrangian technique for the stress constraints and a trust-region box-type algorithm for dealing with side constraints (0<źmin≤ź≤1) . Numerical results show the efficiency of the proposed approach in terms of computational costs as well as satisfaction of material failure constraints. It is also possible to see that the final designs define quite different shapes from the ones obtained in classical compliance problems.

http://www.grante.ufsc.br/ArtigosFancello/Pereira-J.T._2004_Struct.-Mutltidiscip.-Opt.pdf

J. T. Pereira

Papers

Topology optimization of continuum structures with material failure constraints