Showing papers by "Jan D'Haen published in 2023"

Fabrication of poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) Fibers Using Centrifugal Fiber Spinning: Structure, Properties and Application Potential

Abstract: Biobased and biodegradable polyhydroxyalkanoates (PHAs) are currently gaining momentum. Poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBHHx) polymer has a useful processing window for extrusion and injection molding of packaging, agricultural and fishery applications with required flexibility. Processing PHBHHx into fibers using electrospinning or centrifugal fiber spinning (CFS) can further broaden the application area, although CFS remains rather unexplored. In this study, PHBHHx fibers are centrifugally spun from 4–12 wt.% polymer/chloroform solutions. Beads and beads-on-a-string (BOAS) fibrous structures with an average diameter (ϕav) between 0.5 and 1.6 µm form at 4–8 wt.% polymer concentrations, while more continuous fibers (ϕav = 3.6–4.6 µm) with few beads form at 10–12 wt.% polymer concentrations. This change is correlated with increased solution viscosity and enhanced mechanical properties of the fiber mats (strength, stiffness and elongation values range between 1.2–9.4 MPa, 11–93 MPa, and 102–188%, respectively), though the crystallinity degree of the fibers remains constant (33.0–34.3%). In addition, PHBHHx fibers are shown to anneal at 160 °C in a hot press into 10–20 µm compact top-layers on PHBHHx film substrates. We conclude that CFS is a promising novel processing technique for the production of PHBHHx fibers with tunable morphology and properties. Subsequent thermal post-processing as a barrier or active substrate top-layer offers new application potential.

Facile Aqueous Solution‐Gel Route toward Thin Film CuBi2O4 Photocathodes for Solar Hydrogen Production

Abstract: A new benign aqueous route toward bismuth-containing photoelectrodes is proposed to eliminate the need for harmful organic solvents and/or acids. A CuBi2O4 photocathode is prepared by stabilizing the metal ions through complexation in pH neutral aqueous solutions. Merits of the proposed approach are elemental homogeneity (with unique doping possibilities) and ease of fabrication (e.g., high scalability). The prepared aqueous CuBi2O4 precursor forms a nearly phase-pure kusachiite crystalline phase free of organics residuals and capable of water reduction due to its sufficiently negatively positioned conduction band at −0.4 V versus RHE. Deposition on fluorine doped tin oxide coated glass (FTO/glass) substrates and thermal treatment leads to uniform but granular films of CuBi2O4 with excellent control over stoichiometry and thickness, owing to the facile and non-destructive synthesis conditions. Ultimately, the optimized CuBi2O4 photocathodes produce AM1.5G photocurrent densities of up to −1.02 mA cm−2 at 0.4 V versus RHE with H2O2 as an electron scavenger, competing with bare CuBi2O4 prepared through less benign non-aqueous organic synthesis routes.

Minimizing the Interface-Driven Losses in Inverted Perovskite Solar Cells and Modules

Abstract: The inverted p-i-n perovskite solar cells hold high promise for scale-up toward commercialization. However, the interfaces between the perovskite and the charge transport layers contribute to major power conversion efficiency (PCE) loss and instability. Here, we use a single material of 2-thiopheneethylammonium chloride (TEACl) to molecularly engineer both the interface between the perovskite and fullerene-C60 electron transport layer and the buried interface between the perovskite and NiOx-based hole transport layer. The dual interface modification results in optimized band alignment, suppressed nonradiative recombination, and improved interfacial contact. A PCE of 24.3% is demonstrated, with open-circuit voltage (Voc) and fill factor (FF) of 1.17 V and 84.6%, respectively. The unencapsulated device retains >97.0% of the initial performance after 1000 h of maximum power point tracking under illumination. Moreover, a PCE of 22.6% and a remarkable FF of 82.4% are obtained for a mini-module with an active area of 3.63 cm2.

Deposition of ultra-thin coatings by a nature-inspired Spray-on-Screen technology

Abstract: Abstract Nanometre-thick, ultrathin coatings applied over a large area are of paramount importance for various application fields such as biomedicine, space and automotive, organic electronics, memory devices, or energy storage devices. So far wet chemical deposition as a cost-effective, scalable, and versatile method can only be used for thicker deposits. Here the formation of uniform ultra-thin coatings with thicknesses below 15 nm using a nature-inspired, roll-to-roll compatible Spray-on-Screen (SoS) technology is reported. For this, the finite micro-droplet generation of Ultrasonic Spray Coating (USSC) is combined with the coating formation from a screen printing mesh. Hydrophobic micro-threads of the mesh, resembling the micro-hair on the legs of water striders, produce millidroplets from micro droplets, and when applying an external pressure to the mesh, dynamic wetting is enforced. The proposed technology is applicable for a wide variety of substrates and applications. It is shown by theory and experiment that ultra-thin coatings below 5 nm homogeneous over a large area can be deposited without the use of extended ink formulation or high substrate temperatures during or after deposition. This simple yet effective technique enables the deposition of ultra-thin films on any substrates, and is very promising to fabricate the organic, inorganic electronics devices and batteries cost effectively.