Carbon nanotubes (CNTs) hold the promise of delivering exceptional mechanical properties and multi-functional characteristics. Ever-increasing interest in applying CNTs in many different fields has led to continued efforts to develop dispersion and functionalization techniques. To employ CNTs as effective reinforcement in polymer nanocomposites, proper dispersion and appropriate interfacial adhesion between the CNTs and polymer matrix have to be guaranteed. This paper reviews the current understanding of CNTs and CNT/polymer nanocomposites with two particular topics: (i) the principles and techniques for CNT dispersion and functionalization and (ii) the effects of CNT dispersion and functionalization on the properties of CNT/polymer nanocomposites. The fabrication techniques and potential applications of CNT/polymer nanocomposites are also highlighted.

Dispersion and functionalization of carbon nanotubes for polymer-based nanocomposites: a review

Human skin is a remarkable organ. It consists of an integrated, stretchable network of sensors that relay information about tactile and thermal stimuli to the brain, allowing us to maneuver within our environment safely and effectively. Interest in large-area networks of electronic devices inspired by human skin is motivated by the promise of creating autonomous intelligent robots and biomimetic prosthetics, among other applications. The development of electronic networks comprised of flexible, stretchable, and robust devices that are compatible with large-area implementation and integrated with multiple functionalities is a testament to the progress in developing an electronic skin (e-skin) akin to human skin. E-skins are already capable of providing augmented performance over their organic counterpart, both in superior spatial resolution and thermal sensitivity. They could be further improved through the incorporation of additional functionalities (e.g., chemical and biological sensing) and desired properties (e.g., biodegradability and self-powering). Continued rapid progress in this area is promising for the development of a fully integrated e-skin in the near future.

25th Anniversary Article: The Evolution of Electronic Skin (E-Skin): A Brief History, Design Considerations, and Recent Progress

https://tore.tuhh.de/bitstream/11420/394/1/Article_5._free.pdf

A review and analysis of electrical percolation in carbon nanotube polymer composites

Pressure sensing is an important function of electronic skin devices. The development of pressure sensors that can mimic and surpass the subtle pressure sensing properties of natural skin requires the rational design of materials and devices. Here we present an ultra-sensitive resistive pressure sensor based on an elastic, microstructured conducting polymer thin film. The elastic microstructured film is prepared from a polypyrrole hydrogel using a multiphase reaction that produced a hollow-sphere microstructure that endows polypyrrole with structure-derived elasticity and a low effective elastic modulus. The contact area between the microstructured thin film and the electrodes increases with the application of pressure, enabling the device to detect low pressures with ultra-high sensitivity. Our pressure sensor based on an elastic microstructured thin film enables the detection of pressures of less than 1Pa and exhibits a short response time, good reproducibility, excellent cycling stability and temperature-stable sensing.

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An ultra-sensitive resistive pressure sensor based on hollow-sphere microstructure induced elasticity in conducting polymer film

The introduction of carbon nanotubes (CNTs) into conventional fibre-reinforced polymer composites creates a hierarchical reinforcement structure and can significantly improve composite performance. This paper reviews the progress to date towards the creation of fibre reinforced (hierarchical) nanocomposites and assesses the potential for a new generation of advanced multifunctional materials. Two alternative strategies for forming CNT-based hierarchical composites are contrasted, the dispersion of CNTs into the composite matrix and their direct attachment onto the primary fibre surface. The implications of each approach for composite processing and performance are discussed, along with a summary of the measured improvements in the mechanical, electrical and thermal properties of the resulting hierarchical composites.

Carbon nanotube-based hierarchical composites: a review

Glass-fibre-reinforced composites with enhanced mechanical and electrical properties – Benefits and limitations of a nanoparticle modified matrix

Epoxy nanocomposites including multi-wall carbon nanotubes (MWCNT) and carbon black (CB) were produced and investigated by means of electrical conductivity measurements and microscopical analysis. Varying the weight fraction of the nanoparticles, electrical percolation behaviour was studied. Due to synergistic effects in network formation and in charge transport the inclusion of both MWCNT and CB in the epoxy matrix leads to an identical electrical behaviour of this ternary nanocomposite system compared to the binary MWCNT-epoxy system. For both types of nanocomposites an electrical percolation threshold of around 0.025 wt% and 0.03 wt% was observed. Conversely, the binary CB nanocomposites exhibit a three-times higher percolation threshold of about 0.085 wt%. The difference between the binary MWCNT-epoxy and the ternary CB/MWCNT-epoxy in electrical conductivity at high filler concentrations (e.g. 0.5 wt%) turns out to be less than expected. Thus, a considerable amount of MWCNTs can be replaced by CB without changing the electrical properties.

Synergistic effects in network formation and electrical properties of hybrid epoxy nanocomposites containing multi-wall carbon nanotubes and carbon black

The fatigue properties of glass fibre reinforced epoxy laminates modified with small amounts (0.3 wt.%) of nanoparticles (fumed silica SiO 2 and multi-wall carbon nanotubes (MWCNT)) were evaluated by means of static (90°-tensile and stepped tensile) and dynamic fatigue tests. For the MWCNT-modified matrix, the electrical conductivity was measured in situ . The addition of nanoparticles lead to increases in inter fibre fracture strength of up to 16%. More significantly, the high cycle fatigue life is increased by several orders of magnitude in number of load cycles. The increased inter fibre fracture strength could be correlated to the improved fatigue behaviour, as final failure in high cycle fatigue is strongly correlated to matrix cracks. For the MWCNT-modified composites, the state of load and damage state was monitored by conductivity measurements. A correlation between the onset of matrix cracking and increase in electrical resistivity could be drawn enabling self sensing capabilities.

Improvement of fatigue life by incorporation of nanoparticles in glass fibre reinforced epoxy

Epoxy nanocomposite suspensions including multi-wall carbon nanotubes (MWCNTs) and carbon black (CB) were produced and investigated by means of combined rheological and electrical analysis. The rheological percolation behaviour was compared to the electrical percolation behaviour. Due to similar dynamic agglomeration mechanisms the difference between the rheological and the electrical percolation threshold in the cured state is identical for MWCNT and CB filled systems. Non-covalent matrix–nanoparticle interactions in uncured epoxy suspensions are negligible since the onset of electrical and rheological percolation in the uncured state coincidence. Furthermore, the electrical percolation threshold in the cured state is always lower than in the uncured state because of the high tendency of CB and MWCNTs to form conductive networks during curing. The difference between rheological and electrical percolation threshold is dependent on the curing conditions. Thus, the rheological percolation threshold can be considered as an upper limit for the electrical percolation threshold in the cured state. Due to the formation of co-supporting networks multi-filler (MWCNTs and CB) suspensions exhibit a similar rheological behaviour as the binary MWCNT suspensions. For both types of suspensions a rheological percolation threshold of around 0.2 and 0.25 wt% was determined. Conversely, the binary CB nanocomposites exhibit a four-times higher percolation threshold of about 0.8 wt%. The difference between the binary MWCNT suspension and the ternary CB/MWCNT suspension in storage shear modulus at high filler concentrations (~0.8 wt%) turns out to be less than expected. Thus, synergistic effects in network formation are already present in the epoxy suspension and get more pronounced during curing.

Comparison of rheological and electrical percolation phenomena in carbon black and carbon nanotube filled epoxy polymers

A masterbatch process based on a minicalander (three-roller mill) and a vacuum dissolver was developed in order to produce multiwall carbon nanotube/epoxy composites with loading fractions of 0.5, 1.0, and 2.0 wt.%. TEM and SEM analyses were performed to investigate the dispersion results. A contrast imaging in the SEM backscattering mode revealed a homogeneous distribution of carbon nanotubes in the whole volume of the material. Furthermore, an interesting correlation was found to exist between the network structure formed by the nanotubes in the epoxy matrix and the appearance of fracture surface of the nanocomposites. Furthermore, the nanocomposites exhibited an electrical conductivity in the regime of some 10−2 S/m.

Jan Sumfleth

Papers

Glass-fibre-reinforced composites with enhanced mechanical and electrical properties – Benefits and limitations of a nanoparticle modified matrix

Synergistic effects in network formation and electrical properties of hybrid epoxy nanocomposites containing multi-wall carbon nanotubes and carbon black

Improvement of fatigue life by incorporation of nanoparticles in glass fibre reinforced epoxy

Comparison of rheological and electrical percolation phenomena in carbon black and carbon nanotube filled epoxy polymers

Multiwall carbon nanotube/epoxy composites produced by a masterbatch process