In this paper we summarize the hardware and software issues of impedance-based structural health moni- toring based on piezoelectric materials. The basic concept of the method is to use high-frequency structural excitations to monitor the local area of a structure for changes in structural impedance that would indicate imminent damage. A brief overview of research work on experimental and theoretical stud- ies on various structures is considered and several research papers on these topics are cited. This paper concludes with a discussion of future research areas and path forward. Piezoelectric materials acting in the "direct" manner pro- duce an electrical charge when stressed mechanically. Con- versely, a mechanical strain is produced when an electrical field is applied. The direct piezoelectric effect has often been used in sensors such as piezoelectric accelerometers. With the converse effect, piezoelectric materials apply local- ized strains and directly influence the dynamic response of the structural elements when either embedded or surface bonded into a structure. Piezoelectric materials have been widely used in structural dynamics applications because they are lightweight, robust, inexpensive, and come in a variety of forms ranging from thin rectangular patches to complex shapes being used in microelectromechanical systems (MEMS) fabrications. The applications of piezoelectric mate- rials in structural dynamics are too numerous to mention and are detailed in the literature (Niezrecki et al., 2001; Chopra, 2002). The purpose of this paper is to explore the importance and effectiveness of impedance-based structural health mon- itoring from both hardware and software standpoints. Imped- ance-based structural health monitoring techniques have been developed as a promising tool for real-time structural dam- age assessment, and are considered as a new non-destructive evaluation (NDE) method. A key aspect of impedance-based structural health monitoring is the use of piezoceramic (PZT) materials as collocated sensors and actuators. The basis of this active sensing technology is the energy transfer between the actuator and its host mechanical system. It has been shown that the electrical impedance of the PZT material can be directly related to the mechanical impedance of a host structural component where the PZT patch is attached. Uti- lizing the same material for both actuation and sensing not only reduces the number of sensors and actuators, but also reduces the electrical wiring and associated hardware. Fur- thermore, the size and weight of the PZT patch are negligible compared to those of the host structures so that its attach- ment to the structure introduces no impact on dynamic char- acteristics of the structure. A typical deployment of a PZT on a structure being monitored is shown in Figure 1. The first part of this paper (Sections 2 and 3) deals with the theoretical background and design considerations of the impedance-based structural health monitoring. The signal processing of the impedance method is outlined in Section 4. In Section 5, experimental studies using the impedance approaches are summarized and related previous works are listed. Section 6 presents a brief comparison of the imped- ance method with other NDE approaches and, finally, sev- eral future issues are outlined in Section 7. 2. Theoretical Background

Overview of Piezoelectric Impedance-Based Health Monitoring and Path Forward

As the demand for wind energy continues to grow at exponential rates, reducing operation and maintenance (OM) costs and improving reliability have become top priorities in wind turbine (WT) maintenance strategies. In addition to the development of more highly evolved WT designs intended to improve availability, the application of reliable and cost-effective condition-monitoring (CM) techniques offers an efficient approach to achieve this goal. This paper provides a general review and classification of wind turbine condition monitoring (WTCM) methods and techniques with a focus on trends and future challenges. After highlighting the relevant CM, diagnosis, and maintenance analysis, this work outlines the relationship between these concepts and related theories, and examines new trends and future challenges in the WTCM industry. Interesting insights from this research are used to point out strengths and weaknesses in today’s WTCM industry and define research priorities needed for the industry to meet the challenges in wind industry technological evolution and market growth.

/pdf/wind-turbine-condition-monitoring-state-of-the-art-review-29t23u97yb.pdf

Wind Turbine Condition Monitoring: State-of-the-Art Review, New Trends, and Future Challenges

This paper reviews the development of energy harvesting for low-power embedded structural health monitoring (SHM) sensing systems. A statistical pattern recognition paradigm for SHM is first presented and the concept of energy harvesting for embedded sensing systems is addressed with respect to the data acquisition portion of this paradigm. Next, various existing and emerging sensing modalities used for SHM and their respective power requirements are summarized followed by a discussion of SHM sensor network paradigms, power requirements for these networks, and power optimization strategies. Various approaches to energy harvesting and energy storage are discussed and limitations associated with the current technology are addressed. The paper concludes by defining some future research directions that are aimed at transitioning the concept of energy harvesting for embedded SHM sensing systems from laboratory research to field-deployed engineering prototypes. Finally, it is noted that many of the technologies discussed herein are applicable to powering any type of low-power embedded sensing system regardless of the application.

/pdf/energy-harvesting-for-structural-health-monitoring-sensor-40xb7fid8o.pdf

Energy Harvesting for Structural Health Monitoring Sensor Networks

There is a growing demand for stretchable strain sensors because of their potential applications in various emerging fields, such as human motion detection, health monitoring, wearable electronics, and soft robotic skin. Recently, strain sensors based on flexible conductive polymer composites (FCPCs) composed of conductive materials and a stretchable elastomer have received intensive attention owing to their high stretchability, good flexibility, excellent durability, tunable strain sensing behaviors, and ease of processing. Here, we systematically summarize the recent progress of stretchable strain sensors based on FCPCs. This review covers the classification and sensing mechanisms as well as the influence of multiple factors on the sensing behaviors of FCPC based strain sensors with detailed examples.

An overview of stretchable strain sensors from conductive polymer nanocomposites

A sensor diagnostics and validation process that performs in situ monitoring of the operational status of piezoelectric (PZT) active-sensors in structural health monitoring (SHM) applications is presented. Both degradation of the mechanical/electrical properties of a PZT transducer and the bonding defects between a PZT patch and a host structure could be identified by the proposed process. This study also includes the investigation into the effects of the sensor/structure bonding defects on high-frequency SHM techniques, including Lamb wave propagations and impedance methods. It has been found that the effects are significant, modifying the phase and amplitude of propagated waves and changing the measured impedance spectrum. These changes could lead to false indications on the structural conditions without an efficient sensor-diagnostic process. The feasibility of the proposed sensor diagnostics procedure is then demonstrated by analytical studies and experimental examples, where the functionality of the surface-mounted piezoelectric sensors was continuously deteriorated. The proposed process can provide a metric that can be used to determine the sensor functionality over a long period of service time or after an extreme loading event. Further, the proposed method can be useful if one needs to check the operational status of a sensing network right after its installation.

https://iopscience.iop.org/article/10.1088/0964-1726/15/6/020/pdf

Performance assessment and validation of piezoelectric active-sensors in structural health monitoring

Piezoelectric wafer active sensors may be applied on aging aircraft structures to monitor the onset and progress of structural damage such as fatigue cracks and corrosion. The state of the art in piezoelectric-wafer active sensors structural health monitoring and damage detection is reviewed. Methods based on (a) elastic wave propagation and (b) the Electro–Mechanical (E/M) impedance technique are cited and briefly discussed. For health monitoring of aging aircraft structures, two main detection strategies are considered: the E/M impedance method for near field damage detection, and wave propagation methods for far-field damage detection. These methods are developed and verified on simple-geometry specimens and on realistic aging aircraft panels with seeded cracks and corrosion. The experimental methods, signal processing, and damage detection algorithms are tuned to the specific method used for structural interrogation. In the E/M impedance method approach, the high-frequency spectrum, representative of the structural resonances, is recorded. Then, overallstatistics damage metrics can be used to compare the impedance signatures and correlate the change in these signatures with the damage progression and intensity. In our experiments, the (1 � R 2 ) 3 damage metric was found to best fit the results in the 300–450 kHz band. In the wave propagation approach, the pulse-echo and acousto-ultrasonic methods can be utilized to identify the additional reflections generated from crack damage and the changes in transmission phase and velocity associated with corrosion damage. The paper ends with a conceptual design of a structural health monitoring system and suggestions for aging aircraft installation utilizing active-sensor arrays, data concentrators, wireless transmission, and a health monitoring and processing unit.

/pdf/piezoelectric-wafer-embedded-active-sensors-for-aging-4jqff5fle9.pdf

Jing Jing Bao

Papers

Piezoelectric Wafer Embedded Active Sensors for Aging Aircraft Structural Health Monitoring