Studying nature to reveal the mechanisms of special wetting phenomena in biological systems can effectively inspire the design and fabrication of functional interfacial materials with superwettability. In this Review, the historical development, new phenomena and emerging applications of superwettability systems are discussed.

Nature-inspired superwettability systems

Ice repellency can be achieved on various hydrophilic and hydrophobic surfaces, although a surface that repels ice under all environmental scenarios remains elusive. Different strategies are reviewed with a focus on the recent development of superhydrophobic and lubricant-infused surfaces.

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Design of anti-icing surfaces: smooth, textured or slippery?

Undesired ice accumulation leads to severe economic issues and, in some cases, loss of lives. Although research on anti-icing has been carried out for decades, environmentally harmless, economical, and efficient strategies for anti-icing remain to be developed. Recent researches have provided new insights into the icing phenomenon and shed light on some promising bio-inspired anti-icing strategies. The present review critically categorizes and discusses recent developments. Effectively trapping air in surface textures of superhydrophobic surfaces weakens the interaction of the surfaces with liquid water, which enables timely removal of impacting and condensed water droplets before freezing occurs. When ice already forms, ice adhesion can be significantly reduced if liquid is trapped in surface textures as a lubricating layer. As such, ice could be shed off by an action of wind or its gravity. In addition, bio-inspired anti-icing strategies via trapping or introducing other media, such as phase change mate...

Bio-inspired strategies for anti-icing.

Controlling dropwise condensation is fundamental to water-harvesting systems, desalination, thermal power generation, air conditioning, distillation towers, and numerous other applications. For any of these, it is essential to design surfaces that enable droplets to grow rapidly and to be shed as quickly as possible. However, approaches based on microscale, nanoscale or molecular-scale textures suffer from intrinsic trade-offs that make it difficult to optimize both growth and transport at once. Here we present a conceptually different design approach--based on principles derived from Namib desert beetles, cacti, and pitcher plants--that synergistically combines these aspects of condensation and substantially outperforms other synthetic surfaces. Inspired by an unconventional interpretation of the role of the beetle's bumpy surface geometry in promoting condensation, and using theoretical modelling, we show how to maximize vapour diffusion fluxat the apex of convex millimetric bumps by optimizing the radius of curvature and cross-sectional shape. Integrating this apex geometry with a widening slope, analogous to cactus spines, directly couples facilitated droplet growth with fast directional transport, by creating a free-energy profile that drives the droplet down the slope before its growth rate can decrease. This coupling is further enhanced by a slippery, pitcher-plant-inspired nanocoating that facilitates feedback between coalescence-driven growth and capillary-driven motion on the way down. Bumps that are rationally designed to integrate these mechanisms are able to grow and transport large droplets even against gravity and overcome the effect of an unfavourable temperature gradient. We further observe an unprecedented sixfold-higher exponent of growth rate, faster onset, higher steady-state turnover rate, and a greater volume of water collected compared to other surfaces. We envision that this fundamental understanding and rational design strategy can be applied to a wide range of water-harvesting and phase-change heat-transfer applications.

Condensation on slippery asymmetric bumps

The self-cleaning function of superhydrophobic surfaces is conventionally attributed to the removal of contaminating particles by impacting or rolling water droplets, which implies the action of external forces such as gravity Here, we demonstrate a unique self-cleaning mechanism whereby the contaminated superhydrophobic surface is exposed to condensing water vapor, and the contaminants are autonomously removed by the self-propelled jumping motion of the resulting liquid condensate, which partially covers or fully encloses the contaminating particles The jumping motion off the superhydrophobic surface is powered by the surface energy released upon coalescence of the condensed water phase around the contaminants The jumping-condensate mechanism is shown to spontaneously clean superhydrophobic cicada wings, where the contaminating particles cannot be removed by gravity, wing vibration, or wind flow Our findings offer insights for the development of self-cleaning materials

https://www.pnas.org/content/pnas/110/20/7992.full.pdf

Self-cleaning of superhydrophobic surfaces by self-propelled jumping condensate

When droplets coalesce on a superhydrophobic nanostructured surface, the resulting droplet can jump from the surface due to the release of excess surface energy. If designed properly, these superhydrophobic nanostructured surfaces can not only allow for easy droplet removal at micrometric length scales during condensation but also promise to enhance heat transfer performance. However, the rationale for the design of an ideal nanostructured surface as well as heat transfer experiments demonstrating the advantage of this jumping behavior are lacking. Here, we show that silanized copper oxide surfaces created via a simple fabrication method can achieve highly efficient jumping-droplet condensation heat transfer. We experimentally demonstrated a 25% higher overall heat flux and 30% higher condensation heat transfer coefficient compared to state-of-the-art hydrophobic condensing surfaces at low supersaturations (<1.12). This work not only shows significant condensation heat transfer enhancement but also promises a low cost and scalable approach to increase efficiency for applications such as atmospheric water harvesting and dehumidification. Furthermore, the results offer insights and an avenue to achieve high flux superhydrophobic condensation.

Jumping-Droplet-Enhanced Condensation on Scalable Superhydrophobic Nanostructured Surfaces

We provide an overview of the impact of using nanostructured surfaces to improve the performance of solar thermophotovoltaic (STPV) energy conversion and condensation systems. We demonstrated STPV system efficiencies of up to 3.2%, compared to ≤1% reported in the literature, made possible by nanophotonic engineering of the absorber and emitter. For condensation systems, we showed enhanced performance by using scalable superhydrophobic nanostructures via jumping-droplet condensation. Furthermore, we observed that these jumping droplets carry a residual charge which causes the droplets to repel each other mid-flight. Based on this finding of droplet residual charge, we demonstrated electric-field-enhanced condensation and jumping-droplet electrostatic energy harvesting.

https://iopscience.iop.org/article/10.1088/1742-6596/660/1/012036/pdf

Ken Lopez

Papers

Jumping-Droplet-Enhanced Condensation on Scalable Superhydrophobic Nanostructured Surfaces

Jumping-Droplet-Enhanced Condensation on Scalable Superhydrophobic Nanostructured Surfaces

Nanoengineered Surfaces for Thermal Energy Conversion

Nanoengineered Surfaces for Thermal Energy Conversion