Fundamentals and advances in magnesium alloy corrosion

Recent advances on the development of magnesium alloys for biodegradable implants.

One-dimensional carbon nanotubes and two-dimensional graphene nanosheets with unique electrical, mechanical and thermal properties are attractive reinforcements for fabricating light weight, high strength and high performance metal-matrix composites. Rapid advances of nanotechnology in recent years enable the development of advanced metal matrix nanocomposites for structural engineering and functional device applications. This review focuses on the recent development in the synthesis, property characterization and application of aluminum, magnesium, and transition metal-based composites reinforced with carbon nanotubes and graphene nanosheets. These include processing strategies of carbonaceous nanomaterials and their composites, mechanical and tribological responses, corrosion, electrical and thermal properties as well as hydrogen storage and electrocatalytic behaviors. The effects of nanomaterial dispersion in the metal matrix and the formation of interfacial precipitates on these properties are also addressed. Particular attention is paid to the fundamentals and the structure–property relationships of such novel nanocomposites.

Recent progress in the development and properties of novel metal matrix nanocomposites reinforced with carbon nanotubes and graphene nanosheets

Metal matrix composites reinforced by nano-particles are very promising materials, suitable for a large number of applications. These composites consist of a metal matrix filled with nano-particles featuring physical and mechanical properties very different from those of the matrix. The nano-particles can improve the base material in terms of wear resistance, damping properties and mechanical strength. Different kinds of metals, predominantly Al, Mg and Cu, have been employed for the production of composites reinforced by nano-ceramic particles such as carbides, nitrides, oxides as well as carbon nanotubes. The main issue of concern for the synthesis of these materials consists in the low wettability of the reinforcement phase by the molten metal, which does not allow the synthesis by conventional casting methods. Several alternative routes have been presented in literature for the production of nano-composites. This work is aimed at reviewing the most important manufacturing techniques used for the synthesis of bulk metal matrix nanocomposites. Moreover, the strengthening mechanisms responsible for the improvement of mechanical properties of nano-reinforced metal matrix composites have been reviewed and the main potential applications of this new class of materials are envisaged.

/pdf/metal-matrix-composites-reinforced-by-nano-particles-a-206fp650x1.pdf

Metal Matrix Composites Reinforced by Nano-Particles—A Review

Carbon-nanotube-reinforced Cu matrix nanocomposites have been fabricated by molecular-level mixing of functionalized carbon nanotubes (CNTs) with Cu ions, followed by spark plasma sintering. The compressive strengths and Young's moduli of CNT-reinforced nanocomposites are considerably higher than those of the Cu matrix due to the homogeneously dispersed CNTs embedded in the Cu matrix.

Extraordinary Strengthening Effect of Carbon Nanotubes in Metal-Matrix Nanocomposites Processed by Molecular-Level Mixing

Ultra high-strength Mg–8.2Gd–3.8Y–1.0Zn–0.4Zr alloy sheet was prepared by large-strain hot rolling and subsequent ageing process. The sheet exhibits excellent tensile properties at ambient temperature with ultimate tensile strength of 517 MPa, 0.2% proof stress of 426 MPa and elongation to failure of 4.5%. The notable improvement in strength is attributed to the dense distribution of the fine precipitates inside the grains, scattered precipitates at the grain boundaries, bimodal grain size distribution with fine recrystallized grains and large deformed grains with intense basal texture.

Ultra high-strength Mg–Gd–Y–Zn–Zr alloy sheets processed by large-strain hot rolling and ageing

The Mg/Al laminated composite was fabricated by the accumulative roll bonding (ARB) using the pure magnesium and Al5052 alloy at 400 °C. Tensile properties along rolling direction and the transverse direction and the microhardness were evaluated at the ambient temperature. The tensile strength of the laminated Mg/Al composite along both directions increased gradually till two ARB cycles, but then decreased after the third ARB cycles. Optical microscopy and scanning electron microscopy (SEM) were utilized to reveal the microstructure evolution and the failure mechanism. Grain refinement of Mg layers was not obvious during the ARB process due to the high temperature and interval reheating. The obvious crack at the coarse intermetallic compounds and rupture of the Al layer after the third cycle led to the premature failure of the sample along the rolling direction during the tensile test.

Microstructure and mechanical properties of the Mg/Al laminated composite fabricated by accumulative roll bonding (ARB)

One kind of (submicron + micron) bimodal size SiCp/AZ91 composite was fabricated by the stir casting technology. After hot deformation process, the influence of bimodal size particles on microstructures and mechanical properties of AZ91 matrix was investigated by comparing with monolithic A91 alloy, submicron SiCp/AZ91 and micron SiCp/AZ91 composites. The results show that micron particles can stimulate dynamic recrystallized nucleation, while submicron particles may pin grain boundaries during the hot deformation process, which results in a significant grain refinement of AZ91 matrix. Compared to submicron particles, micron particles are more conducive to grain refinement through stimulating the dynamic recrystallized nucleation. Besides, the yield strength of bimodal size SiCp/AZ91 composite is higher than that of single-size particle reinforced composites. Among the strengthening mechanisms of bimodal size particle reinforced composite, it is found that grain refinement and dislocation strengthening mechanism play a larger role on improving the yield strength.

Microstructure and strengthening mechanism of bimodal size particle reinforced magnesium matrix composite

Effect of submicron size SiC particulates on microstructure and mechanical properties of AZ91 magnesium matrix composites

In this work, graphene nanoplatelets (GNPs) reinforced magnesium (Mg) matrix composites were synthesised using the multi-step dispersion route. Well-dispersed but inhomogeneously distributed GNPs were obtained in the matrix. Compared with the monolithic alloy, the nanocomposites exhibited dramatically enhanced Young's modulus, yield strength and ultimate tensile strength and relatively high plasticity, which mainly attributed to the significant heterogeneous laminated microstructure induced by the addition of GNPs. With increasing of the concentration of GNPs, mechanical properties of the composites were gradually improved. Especially, the strengthening efficiency of all the composites exceeded 100%, which was significantly higher than that of carbon nanotubes reinforced Mg matrix composites. The grain refinement and load transfer provided by the two-dimensional and wrinkled surface structure of GNPs were the dominated strengthening mechanisms of the composites. This investigation develops a new method for incorporating GNPs in metals for fabricating high-performance composites.

Kun Wu

Papers

Ultra high-strength Mg–Gd–Y–Zn–Zr alloy sheets processed by large-strain hot rolling and ageing

Microstructure and mechanical properties of the Mg/Al laminated composite fabricated by accumulative roll bonding (ARB)

Microstructure and strengthening mechanism of bimodal size particle reinforced magnesium matrix composite

Effect of submicron size SiC particulates on microstructure and mechanical properties of AZ91 magnesium matrix composites

Graphene nanoplatelets induced heterogeneous bimodal structural magnesium matrix composites with enhanced mechanical properties