CO2 conversion covers a wide range of possible application areas from fuels to bulk and commodity chemicals and even to specialty products with biological activity such as pharmaceuticals. In the present review, we discuss selected examples in these areas in a combined analysis of the state-of-the-art of synthetic methodologies and processes with their life cycle assessment. Thereby, we attempted to assess the potential to reduce the environmental footprint in these application fields relative to the current petrochemical value chain. This analysis and discussion differs significantly from a viewpoint on CO2 utilization as a measure for global CO2 mitigation. Whereas the latter focuses on reducing the end-of-pipe problem “CO2 emissions” from todays’ industries, the approach taken here tries to identify opportunities by exploiting a novel feedstock that avoids the utilization of fossil resource in transition toward more sustainable future production. Thus, the motivation to develop CO2-based chemistry does...

Sustainable Conversion of Carbon Dioxide: An Integrated Review of Catalysis and Life Cycle Assessment

Synthetic natural gas (SNG) can be obtained via methanation of synthesis gas (syngas). Many thermodynamic reaction details involved in this process are not yet fully understood. In this paper, a comprehensive thermodynamic analysis of reactions occurring in the methanation of carbon oxides (CO and CO2) is conducted using the Gibbs free energy minimization method. The equilibrium constants of eight reactions involved in the methanation reactions were calculated at different temperatures. The effects of temperature, pressure, ratio of H-2/CO (and H-2/CO2), and the addition of other compounds (H2O, O-2, CH4, and C2H4) in the feed gas (syngas) on the conversion of CO and CO2, CH4 selectivity and yield, as well as carbon deposition, were carefully investigated. In addition, experimental data obtained on commercial Ni-based catalysts for CO methanation and three cases adopted from the literature were compared with the thermodynamic calculations. It is found that low temperature, high pressure, and a large H-2/CO (and H-2/CO2) ratio are favourable for the methanation reactions. Adding steam into the feed gas could alleviate the carbon deposition to a large extent. Trace amounts of O-2 in syngas is unfavourable for SNG generation although it can lower carbon deposition. Additional CH4 in the feed gas almost has no influence on the CO conversion and CH4 yield, but it leads to the increase of carbon formed. Introduction of a small amount of C2H4, a representative of hydrocarbons in syngas, results in low CH4 yield and serious carbon deposition although it does not affect CO conversion. CO is relatively easy to hydrogenated compared to CO2 at the same reaction conditions. The comparison of thermodynamic calculations with experimental results demonstrated that the Gibbs free energy minimization method is significantly effective for understanding the reactions occurring in methanation and helpful for the development of catalysts and processes for the production of SNG.

A thermodynamic analysis of methanation reactions of carbon oxides for the production of synthetic natural gas

The performance of catalysts used for the dry reforming of methane can strongly depend on the selection of active metals, supports and promoters. This work studies their effects on the activity and stability of selected catalysts. Designing an economically viable catalyst that maintains high catalytic activity and stability can be achieved by exploiting the synergic effects of combining noble and/or non-noble metals to form highly active and stable bi- and tri-metallic catalysts. Perovskite type catalysts can also constitute a potent and cost effective substituent. Metal oxide supports with surface Lewis base sites are able to reduce carbon formation and yield a greater stability to the catalyst, while noble metal promoters have proven to increase both catalyst activity and stability. Moreover, a successful metal-support-promoter combination should lead to higher metal-support interacrtion, lower reduction temperature and enhancement of the anti-coking and anti-amalgamation properties of the catalyst. However, the effect of each parameter on the overall performance of the catalyst is usually complex, and the catalyst designer is often faced with a tradeoff between activity, stability and ease of activation. Based on the review carried out on various studies, it is concluded that a catalyst design must take into consideration not only the separate effects of the active metal, support and promoter, but should also include the combined and mutual interactions of these components.

M. Khoshtinat Nikoo

Papers

Thermodynamic analysis of carbon dioxide reforming of methane in view of solid carbon formation