Over the last few years, there has been a growing interest in the study of lightweight composite materials. Due to their tailorable properties and unique characteristics (high strength, flexibility and stiffness), glass (GFs) and carbon (CFs) fibers are widely used in the production of advanced polymer matrix composites. Glass Fiber-Reinforced Polymer (GFRP) and Carbon Fiber-Reinforced Polymer (CFRP) composites have been developed by different fabrication methods and are extensively used for diverse engineering applications. A considerable amount of research papers have been published on GFRP and CFRP composites, but most of them focused on particular aspects. Therefore, in this review paper, a detailed classification of the existing types of GFs and CFs, highlighting their basic properties, is presented. Further, the oldest to the newest manufacturing techniques of GFRP and CFRP composites have been collected and described in detail. Furthermore, advantages, limitations and future trends of manufacturing methodologies are emphasized. The main properties (mechanical, vibrational, environmental, tribological and thermal) of GFRP and CFRP composites were summarized and documented with results from the literature. Finally, applications and future research directions of FRP composites are addressed. The database presented herein enables a comprehensive understanding of the GFRP and CFRP composites’ behavior and it can serve as a basis for developing models for predicting their behavior.

Manufacturing Technologies of Carbon/Glass Fiber-Reinforced Polymer Composites and Their Properties: A Review.

Pultrusion is one of the most efficient methods of producing polymer composite structures with a constant cross-section. Pultruded profiles are widely used in bridge construction, transportation industry, energy sector, and civil and architectural engineering. However, in spite of the many advantages thermoplastic composites have over the thermoset ones, the thermoplastic pultrusion market demonstrates significantly lower production volumes as compared to those of the thermoset one. Examining the thermoplastic pultrusion processes, raw materials, mechanical properties of thermoplastic composites, process simulation techniques, patents, and applications of thermoplastic pultrusion, this overview aims to analyze the existing gap between thermoset and thermoplastic pultrusions in order to promote the development of the latter one. Therefore, observing thermoplastic pultrusion from a new perspective, we intend to identify current shortcomings and issues, and to propose future research and application directions.

https://www.mdpi.com/2073-4360/13/2/180/pdf

Thermoplastic Pultrusion: A Review.

Experimental, analytical and numerical investigation of pultruded GFRP composite beams infilled with hybrid FRP reinforced concrete

In recent years in the field of biomechanics, the intensive development of various experimental methods has been observed. The implementation of virtual studies that for a long time have been successfully used in technical sciences also represents a new trend in dental engineering. Among these methods, finite element analysis (FEA) deserves special attention. FEA is a method used to analyze stresses and strains in complex mechanical systems. It enables the mathematical conversion and analysis of mechanical properties of a geometric object. Since the mechanical properties of the human skeleton cannot be examined in vivo, a discipline in which FEA has found particular application is oral and maxillofacial surgery. In this review we summarize the application of FEA in particular oral and maxillofacial fields such as traumatology, orthognathic surgery, reconstructive surgery and implantology presented in the current literature. Based on the available literature, we discuss the methodology and results of research where FEA has been used to understand the pathomechanism of fractures, identify optimal osteosynthesis methods, plan reconstructive operations and design intraosseous implants or osteosynthesis elements. As well as indicating the benefits of FEA in mechanical parameter analysis, we also point out the assumptions and simplifications that are commonly used. The understanding of FEA’s opportunities and advantages as well as its limitations and main flaws is crucial to fully exploit its potential.

Application of Finite Element Analysis in Oral and Maxillofacial Surgery-A Literature Review.

Abstract Functionally graded porous (FGP) nanocomposites are the most promising materials among the manufacturing and materials sector due to their adjustable physical, mechanical, and operational properties for distinctive engineering applications for maximized efficiency. Therefore, investigating the underlying physical and materialistic phenomena of such materials is vital. This research was conducted to analyze the preparation, fabrication, applications, and elastic properties of functionally graded materials (FGMs). The research investigated for both porous and nonporous synthesis, preparation, and manufacturing methods for ceramics, metallic, and polymeric nanocomposites in the first section, which is followed by deep research of the development of elastic properties of the above-mentioned materials. Main nano-reinforcing agents used in FGMs to improve elastic properties were found to be graphene platelets, carbon nanotubes, and carbon nanofibers. In addition, research studied the impact of nano-reinforcing agent on the elastic properties of the FGMs. Shape, size, composition, and distribution of nano-reinforcing agents were analyzed and classified. Furthermore, the research concentrated on modeling of FGP nanocomposites. Extensive mathematical, numerical, and computational modeling were analyzed and classified for different engineering analysis types including buckling, thermal, vibrational, thermoelasticity, static, and dynamic bending. Finally, manufacturing and design methods regarding different materials were summarized. The most common results found in this study are that the addition of reinforcement units to any type of porous and nonporous nanocomposites significantly increases materialistic and material properties. To extend, compressive and tensile stresses, buckling, vibrational, elastic, acoustical, energy absorption, and stress distribution endurance are considerably enhanced when reinforcing is applied to porous and nonporous nanocomposite assemblies. Ultimately, the review concluded that the parameters such as shape, size, composition, and distribution of the reinforcing units are vital in terms of determining the final mechanical and materialistic properties of nanocomposites.

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State-of-the-art review of fabrication, application, and mechanical properties of functionally graded porous nanocomposite materials

This study presents a detailed material characterization study of a pultrusion specific polyurethane resin system. Firstly, the chemical behaviour was characterized by utilizing differential scanning calorimetry. The cure kinetics was fitted well to an autocatalytic cure kinetics model with Arrhenius temperature dependency. The resin system did not show any inhibition time. Then, the viscosity evolution was observed using a rheometer. From these measurements, the gelation point was estimated from the criterion of cross-over point of storage and loss modulus curves. The corresponding cure degree of gelation point was found to be 0.79 using the cure kinetics model. The complex viscosity evolution through dynamic scans was predicted well with a cure degree and temperature dependent viscosity model. The elastic modulus and glass transition temperature of fully and partially cured samples were measured by means of DMA in tension mode. A five step cure hardening instantaneous linear elastic model was fitted well to a wide range of cure degree values after gelation. Lastly, the fitted material models were employed in a case study of a typical pultrusion process to visualize the effects of pulling speed on the material property evolution.

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Material characterization of a pultrusion specific and highly reactive polyurethane resin system: Elastic modulus, rheology, and reaction kinetics

This paper concerns non-isothermal flow in a thermoset resin-injection pultrusion process. Supported by temperature measurements from an industrial pultrusion line and a material characterisation study (curing kinetics, chemorheology, and permeability), the material flow was analysed for the manufacture of a thick glass-fibre profile saturated with a pultrusion-specific polyurethane resin. A central finding is that the heating configuration, together with the strongly convective flow near inlets resulted in phase transitions that were both concave and convex-shaped. This is different from existing literature that commonly describes curing being initiated from die-walls, resulting in the concave phase-transitions.

Numerical and experimental analysis of resin-flow, heat-transfer, and cure in a resin-injection pultrusion process

Air-texturisation is a process that adds bulkiness to bundles of fibres. In this study, the permeability and compaction behaviour of air-texturised glass fibre rovings are experimentally characteri...

/pdf/permeability-and-compaction-behaviour-of-air-texturised-1axqmvpf1i.pdf

Permeability and compaction behaviour of air-texturised glass fibre rovings: A characterisation study:

Simulation of liquid composite moulding using a finite volume scheme and the level-set method

In this paper has a numerical framework for multiphysical simulation of resin-impregnation, heat-transfer and cure in a resin-injection pultrusion process been developed. Using the framework, the material flow through the pultrusion die was studied for the manufacture of a 100 mm thick glass fibre reinforced polyurethane (thermoset) composite profile. The results demonstrated that while curing is initiated near the heated die-walls, a yet stronger reaction is simultaneously obtained at the centre of the profile. The results were qualitatively compared to measurements from an industrial pultrusion line, which confirmed the trends of the material flow.

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Michael Sandberg

Papers

Material characterization of a pultrusion specific and highly reactive polyurethane resin system: Elastic modulus, rheology, and reaction kinetics

Numerical and experimental analysis of resin-flow, heat-transfer, and cure in a resin-injection pultrusion process

Permeability and compaction behaviour of air-texturised glass fibre rovings: A characterisation study:

Simulation of liquid composite moulding using a finite volume scheme and the level-set method

Simulation of resin-impregnation, heat-transfer and cure in a resin-injection pultrusion process