Welding Metallurgy of

Revisiting fundamental welding concepts to improve additive manufacturing: From theory to practice

https://uwaterloo.ca/centre-advanced-materials-joining/sites/ca.centre-advanced-materials-joining/files/uploads/files/xu_2013_mat.pdf

Tensile and fatigue properties of fiber laser welded high strength low alloy and DP980 dual-phase steel joints

Laser welding of Al-Si coated hot stamping steel

The newly developed aluminum–lithium alloy 2A97 was for the first time joined by laser beam welding in order to meet the ever-increased long-term requirements of aerospace, aviation and armament industries. The weld appearance, microstructure, solute segregation, precipitate behavior, and their relationships with mechanical properties of welded joints were investigated. Sound joints with no crack and a few small porosities are obtained under appropriate heat inputs. As a result of heterogeneous nucleation involving the effect of Zr and Li, a non-dendritic equiaxed zone forms between partially melted zone and fusion zone. The crystal morphologies in fusion zone vary from columnar dendrite to equiaxed dendrite, with the increase of constitutional supercooling. Solute segregation leads to the variations of Cu content in grain interior and boundary, as well as the weak ability of re-precipitation of fusion zone. Most precipitates in the base metal dissolve during welding, and fusion zone contains a decreased quantity of δ ′, β ′, θ ′, and T 1 . The ultimate tensile strength of laser welded joints is 83.4% of that of the base metal, and can meet the application requirements from related industries, but the ductility still needs to be improved. Welding defects and loss of solid solution/precipitation hardened structure lead to the degradation of mechanical properties. Tensile fracture occurs in weld with the brittle intergranular dominated mode and premature failure occurs and extends in the equiaxed zone.

Microstructure and mechanical properties of newly developed aluminum–lithium alloy 2A97 welded by fiber laser

In this paper, the formability of YAG and diode laser welded blanks of a dual phase (DP) steel with banded martensite was investigated by using limiting dome height (LDH) testing method. One high strength low alloy (HSLA) steel with equiaxed ferrite matrix was included for comparison. Both steels had a ferrite matrix and dispersed secondary phase, namely martensite and carbide. The failure mode and dome height at fracture were examined on both parent metals and welded blanks. It was found that the failure pattern of DP parent metal was determined by its rolling direction. With increasing plastic strain, voids initiated along interfaces between ferrite/martensite due to decohesion between two phases and propagated preferentially along the interface. For DP welded blanks, dome test failures occurred within the softened zone in the heat affected zone (HAZ) regardless of the orientation between weld and rolling direction. Voids formed at the interfaces between ferrite and tempered martensite. The presence of the softened HAZ zone led to dramatic LDH decrease compared to the parent metal. The diode laser welded blanks had a lower dome height than that of YAG laser welded blanks due to their more severe HAZ softening. In comparison, HSLA parent metal and welded blanks exhibited almost the same LDH values and showed insensitivity to welding process. The failure of HSLA welded blanks initiated from the weld and propagated perpendicular to the unaffected base metal.

Microstructure and mechanical properties of Sc modified Al–Cu alloy (AA2219) electron beam welds

Aluminium alloy AA2219 is a high strength alloy widely used for aerospace application. One of the drawbacks of most of the high strength aluminium alloys is that they suffer from poor weldability. However, AA2219 is an exception due to the presence of more copper that helps in healing cracks by providing extra eutectics. Although AA2219 has excellent weldability, the strength of a welded joint is only 35–45% of the base metal. The loss of strength is due to the dissolution of the strengthening precipitates during melting. Therefore, there is a need to improve the fusion zone strength of AA2219 welds. In this study, an attempt was made experimentally to use different gas tungsten arc welding (GTAW) techniques and modify the filler chemistry with addition of scandium (Sc) and zirconium (Zr) in order to improve the mechanical properties of the AA2219 weld joints. The application of the GTAW DCEN with Sc and Zr to the filler wire proved to be the most economical and perhaps the optimal choice for weld...

P. C. Seshagiri

Papers

Microstructure and mechanical properties of Sc modified Al–Cu alloy (AA2219) electron beam welds

Improvement of mechanical properties of aluminium–copper alloy (AA2219) GTA welds by Sc addition