A strain sensor has been fabricated from a polymer nanocomposite with multiwalled carbon nanotube (MWNT) fillers. The piezoresistivity
of this nanocomposite strain sensor has been investigated based on an improved three-dimensional (3D) statistical resistor network
model incorporating the tunneling effect between the neighboring carbon nanotubes (CNTs), and a fiber reorientation model. The
numerical results agree very well with the experimental measurements. As compared with traditional strain gauges, much higher sensitivity
can be obtained in the nanocomposite sensors when the volume fraction of CNT is close to the percolation threshold. For a small
CNT volume fraction, weak nonlinear piezoresistivity is observed both experimentally and from numerical simulation. The tunneling
effect is considered to be the principal mechanism of the sensor under small strains.

Tunneling effect in a polymer/carbon nanotube nanocompositestrain sensor

Mechanical and thermal properties of ABS/montmorillonite nanocomposites for fused deposition modeling 3D printing

Fused deposition modelling (FDM) is one of the fastest-growing additive manufacturing methods used in printing fibre-reinforced composites (FRC). The performances of the resulting printed parts are limited compared to those by other manufacturing methods due to their inherent defects. Hence, the effort to develop treatment methods to overcome these drawbacks has accelerated during the past few years. The main focus of this study is to review the impact of those defects on the mechanical performance of FRC and therefore to discuss the available treatment methods to eliminate or minimize them in order to enhance the functional properties of the printed parts. As FRC is a combination of polymer matrix material and continuous or short reinforcing fibres, this review will thoroughly discuss both thermoplastic polymers and FRCs printed via FDM technology, including the effect of printing parameters such as layer thickness, infill pattern, raster angle and fibre orientation. The most common defects on printed parts, in particular, the void formation, surface roughness and poor bonding between fibre and matrix, are explored. An inclusive discussion on the effectiveness of chemical, laser, heat and ultrasound treatments to minimize these drawbacks is provided by this review.

FDM-Based 3D Printing of Polymer and Associated Composite: A Review on Mechanical Properties, Defects and Treatments.

Hybrid processes in manufacturing

Many different polymers and polymer composites are used for engineering applications in which friction and wear are critical issues. This article briefs (a) the importance of polymer tribology in general, (b) the special design principles of polymer composites for low friction and wear under sliding against smooth metallic counterparts, and (c) synergistic effects of nano-particles and traditional fillers and fibers for an optimal tribological performance. Based on these fundamental aspects, the article reviews traditional applications of polymeric tribo-components in mechanical and automotive engineering, including slide elements in textile machines, filament wound bushings for harsh environments, cages of high-precision ball bearings in dental turbines, and hybrid bushings in Diesel fuel injection pumps. A following chapter on special developments of tribo-components outlines (a) ways to achieve electrical conductivity of polymer bearings, (b) the enhancement of self-lubrication and self-healing potential by the incorporation of micro-capsules into the polymer matrix, (c) modern additive manufacturing methods for friction and wear loaded polymer parts, (d) the application and properties of high temperature polymer coatings, and (e) the composition and use of polymer composites under friction at cryogenic temperature conditions.

Polymer composites for tribological applications

Mechanical behaviour of ABS: An experimental study using FDM and injection moulding techniques

Modelling the performance of ECM assisted by low frequency vibrations

Towards higher accuracy for ECM hybridized with low-frequency vibrations using the response surface methodology

Strain sensing behaviour of 3D printed carbon black filled ABS

The investigation of the shear behaviour of technical natural fibres is vital for the insurance of aesthetics and performance of light weight, high strength, and eco-friendly composites. In this study, Egyptian jute fibre plain weave fabrics of various areal densities were investigated to describe their shear behaviour in terms of shear forces, shear angles and shear lock angles, using the Bias-Extension and the Picture Frame test methods. Results show that both methods are valid for natural fibres and produce comparable results. Whereas the Bias-Extension test presents a fast and simple test procedure, the analysis of the results is more complex due to the interaction of non-shear components. On the other hand, the Picture Frame test proves to be time consuming and in need of a more complex test rig, but results in pure shear deformations throughout the sample.

S. J. Ebeid

Papers

Mechanical behaviour of ABS: An experimental study using FDM and injection moulding techniques

Modelling the performance of ECM assisted by low frequency vibrations

Towards higher accuracy for ECM hybridized with low-frequency vibrations using the response surface methodology

Strain sensing behaviour of 3D printed carbon black filled ABS

Comparison of picture frame and Bias-Extension tests for the characterization of shear behaviour in natural fibre woven fabrics