Crystalline-silicon solar cells have dominated the photovoltaics market for the past several decades. One of the long standing challenges is the large contribution of silicon wafer cost to the overall module cost. Here, we demonstrate a simple process for making high-purity solar-grade silicon films directly from silicon dioxide via a one-step electrodeposition process in molten salt for possible photovoltaic applications. High-purity silicon films can be deposited with tunable film thickness and doping type by varying the electrodeposition conditions. These electrodeposited silicon films show about 40 to 50% of photocurrent density of a commercial silicon wafer by photoelectrochemical measurements and the highest power conversion efficiency is 3.1% as a solar cell. Compared to the conventional manufacturing process for solar grade silicon wafer production, this approach greatly reduces the capital cost and energy consumption, providing a promising strategy for low-cost silicon solar cells production. The photovoltaics market has been dominated by crystalline silicon solar cells despite the high cost of the silicon wafers. Here Zou et al. develop a one-step electrodeposition process in molten salt to produce high-purity solar-grade silicon films, delivering power conversion efficiency of 3.1%.

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Electrodeposition of crystalline silicon films from silicon dioxide for low-cost photovoltaic applications

Recent progress in synthesis of composite powders and their applications in low-carbon refractories

One-step synthesis of in-situ carbon-containing calcium aluminate cement as binders for refractory castables

Solid-phase combustion synthesis of calcium aluminate with CaAl2O4 nanofiber structures

Molten-salt-assisted combustion synthesis of B4C powders: Synthesis mechanism and dielectric and electromagnetic wave absorbing properties

Dissolution-precipitation mechanism of combustion synthesis of calcium aluminate

Using of Al and B2O3 powders as starting materials, and Mg-Al alloy as additives, AlB2-Al2O3 composite powders with AlB2 nanowire structures were successfully fabricated via combustion synthesis method in Ar atmosphere at a pressure of 1.5 MPa. The effect of different amount of Mg-Al alloy on the phase compositions and morphology of the combustion products was investigated. The results revealed that AlB2 and Al2O3 increased, whereas Al decreased with the content of Mg-Al alloy increasing. The impurities MgAl2O4 and AlB12 would exist in the sample with adding of 18 wt% Mg-Al alloy. Interestingly, FESEM/TEM/EDS results showed that AlB2 nanowires were observed in the products when the content of Mg-Al alloy is 6 wt% and 12 wt%. The more AlB2 nanowires can be found as the content of Mg-Al alloy increased. And the yield of AlB2 nanowires with the diameter of about 200 nanometers (nm) and the length up to several tens of micrometers (μm) in the combustion product is highest when the content of Mg-Al alloy is 12 wt%. The vapor, such as Mg-Al (g), B2O2 (g), AlO (g) and Al2O (g), produced during the process of combustion synthesis, reacted with each other to yield AlB2 nanowires by vapor-solid (VS) mechanism and the corresponding model was also proposed.

Shoulei Yang

Papers

Dissolution-precipitation mechanism of combustion synthesis of calcium aluminate

Combustion synthesis of AlB2-Al2O3 composite powders with AlB2 nanowire structures