The present invention is directed toward a method and apparatus for the ncontact inspection of workpieces having a plate-like portion of the first part joined via an inertia weld to the end of a second part extending away from the plate-like portion. The apparatus and method are particularly apt for the non-contact inspection of driver inflator igniter canisters for airbag applications, such canisters having a spool-shaped structure with outer walls which restrict access to the internal inertia welds for inspection. To achieve non-contact inspection, the invention comprises electromagnetic acoustic transducer means which generate a pulsed inspection signal and a detection signal. In one embodiment, the inspection signal comprises shear acoustic waves which are polarized parallel to the outer surface of the second member (e.g., the central web member of an inflator igniter canister), and a pulse/echo detection approach is employed. Separate electromagnetic acoustic transducer assemblies are utilized to generate the inspection and detection signals, with the transmit assembly being positioned between the detection assembly and workpiece.

Non-contact method and apparatus for inspection of inertia welds

The present invention provides new polymer induction bonding technology. Induction heating technologies are utilized to weld, forge, bond or set polymer materials. The invention provides controlled-temperature induction heating of polymeric materials by mixing ferromagnetic particles in the polymer to be heated. Temperature control is obtained by selecting ferromagnetic particles with a specific Curie temperature. The ferromagnetic particles (13,83) will heat up in an induction field, through hysteresis losses, until they reach their Curie temperature. At that point, heat generation through hysteresis loss ceases. This invention is applicable to bonding thermoplastic materials, wherein only the area to be heated has ferromagnetic particles in it; bonding of thermoset composites (17), which have been processed with a layer of thermoplastic material (19) on one side; curing of thermoset adhesives or composite resins; or consolidating thermoplastic composites.

Temperature-controlled induction heating of polymeric materials

An infrastructure monitoring system and method include multiple communications devices. At least one communications device is coupled to an element of the infrastructure.

Infrastructure monitoring devices, systems, and methods.

Prediction of component life by application of fatigue crack growth knowledge

Disclosed is a cartridge (2, 3) for use with apparatus for heating smokable material to volatilise at least one component of the smokable material, the cartridge (2, 3) comprising: a container (10) defining a cavity (14), and smokable material (20) located in the cavity (14), wherein the cartridge (2, 3) comprises heating material (12) that is heatable by penetration with a varying magnetic field to heat the smokable material (20). Also disclosed is apparatus (100) for heating smokable material to volatilise at least one component of the smokable material, the apparatus (100) comprising: an interface (111) for cooperating with an article (1) comprising smokable material (20), a magnetic field generator (112) for generating a varying magnetic field for penetrating the article (1) when the interface (111) is cooperating with the article (1), and a device (123) for puncturing the article (1).

Article for Use with Apparatus for Heating Smokable Material

An improved eddy current probe system and method for simultaneously detecting different types of flaws at different depths within a metallic wall, such as a section of Inconel tubing, is disclosed herein. The system comprises a current generator for generating alternating currents of substantially different frequencies, a probe head including first, second and third concentrically arranged coils in separate communication with the current generator, shielding material disposed between the coils for preventing cross talk between each coil and the pulsating magnetic field of the coils adjacent to it, and a detector circuit which may include an inductive bridge for providing an electrical output representative of the impedance changes in the respective coils. In operation, each of the coils conduct currents having substantially different frequencies, the highest frequency being conducted by the smallest-diametered coil and the lowest frequency being conducted by the largest-diametered coil. The different levels of magnetic field penetration provided by the coils as it is helically moved around the inside surface of a section on Inconel tubing not only allows the probe system to detect diverse kinds of flaws such as cracks, pits, or regions of thinning, but also flaws located at different depths throughout the tube wall. In the method of the invention, a computer is used to adjust the frequencies of the alternating currents conducted through the coils during the scanning operation in order to maximize the impedance changes in each coil, thereby maximizing the resolution of the probe system.

Multiple coil eddy current probe and method of flaw detection

Both an apparatus and a method for simultaneously inspecting the walls of a tube with both ultrasonic and eddy current probes is disclosed herein. The apparatus generally comprises a cylindrical housing assembly insertable within the tube to be inspected, and a probe carrier rotatably mounted within and helically movable with respect to the housing. The probe carrier holds three ultrasonic probes for transmitting ultrasonic beams which are directly oriented radially, chordally, an axially with respect to the longitudinal axis of the tube, as well as an eddy current probe for simultaneously inspecting the walls of the tube with electromagnetic lines of flux. The apparatus further includes a helical drive train formed from a lead screw assembly having a motor means, a drive shaft, and a drive sleeve for imparting a helical scanning motion to the probe carrier with respect to the housing. The interior of the drive sleeve is slidably engaged to the shaft which is in turn coupled to the output of the motor, while the outside of the drive sleeve is threadedly engaged to the interior of the housing. The probe carrier is in turn coupled to the drive sleeve. In the method of the invention, the data generated by the three eddy current probes is correlated with the data generated by the eddy current probe for each specific section of the tube, and displayed simultaneously to the system operator. The resulting complementary display of both ultrasonic and eddy current probe information allows the system operator to accurately determine the size, shape and nature of any flaws which may be present in the walls of the tube.

Apparatus and method for providing a combined ultrasonic and eddy current inspection of a tube

Both a system and method are provided for remotely heating a polymeric material to a selected temperature. The system generally comprises particulate ferromagnetic material dispersed throughout the polymeric material to form a composite, wherein the particulate material has a Curie temperature that corresponds to the selected heating temperature, and a source of microwave energy for remotely applying a beam of microwave energy to the polymeric composite material. Preferably, the particulate ferromagnetic material comprises only about 2 percent of the total composite by weight. The polymeric material may be compliant, thermosettable plastic, and the Curie temperature of the particulate ferromagnetic material dispersed therein may advantageously be above the curing temperature of the polymer, such that the beam from the source of microwave energy may be used to remotely join surfaces or construct joints in composite structures. Alternatively, the polymeric material may be a meltable plastic, and the Curie temperature of the particulate ferromagnetic material may be chosen to be above the temperature of fusion of the polymer to create a polymeric composite which is magnetically separable from other polymers within a solid waste facility, and which may be melted down for recycling purposes. In a variation of this embodiment, a heat actuatable degradation chemical may be dispersed through the polymeric material along with the ferromagnetic material to create a plastic composite which is selectively degradable by the remote application of microwave energy.

System and method for remotely heating a polymeric material to a selected temperature

A system and method for nondestructively inspecting and monitoring materials that indicates the structural integrity of the material is disclosed. The inspection method includes the following steps. First, the material to be subsequently monitored, is tagged by dispersing a small amount of finely divided particles throughout the material. The tagged material is then applied in accordance with its application, such as adhesive material to two pieces to be joined to form an adhesive joint. When the adhesive joint or other material is to be inspected, the tagged particles are activated to cause an inherent structural resonance in the tagged material. The activation and structural resonance of the material is then monitored and measured with a probe. Finally, the structure resonance of the material is related to the structural integrity of the adhesive joint, the matrix-reinforcement interface integrity of a composite material, or the state of cure of a resin. The tagged particles may be ferromagnetic particles and the probe either an electromagnetic field coil and an actuator or an electromagnetic field coil and an acoustic emission probe. The tagged particles may be piezoelectric particles and the probe either an electric field and an acelerometer or an electric field and an acoustic emission probe. Alternately, the tagged particles may be acoustic impedance mismatch particles and the probe is an ultrasonic inspection probe.

System and method for qualitatively and nondestructively inspecting adhesive joints and other materials

A robotic sampling device (32) for cutting part of a tube wall (12) for sampling, containing a cutting head (36), a retrieval assembly (38) and a drive mechanism (40), is used to cut a window or hole (60) in the tube wall (12) and retrieve the tube wall sample (56), where the sample can be mounted onto a separate tube for testing the physical properties of the cut wall portion, and where a video probe (62) and the like can be passed through the window (60) to monitor conditions near the support plates (14) and tube sheets (16).

William Guy Clark

Papers

Multiple coil eddy current probe and method of flaw detection

Apparatus and method for providing a combined ultrasonic and eddy current inspection of a tube

System and method for remotely heating a polymeric material to a selected temperature

System and method for qualitatively and nondestructively inspecting adhesive joints and other materials

Remotely operated diagnostic tube sampling device and method of sampling