Fluid-structure interaction (FSI) was used to determine the structural mechanical characteristics of full tubular and axial-flow pumps. The results showed that as the flow rate increases, the total deformation and equivalent stress are significantly reduced. The max total deformation (MTD) and the max equivalent stress (MES) of the full tubular pump impeller occur on the outer edge of the blade. There are two stress concentrations in the full tubular pump impeller, one of which is located in the outlet area of the rim, and the other is located in the outlet area of the hub. However, the MES of the axial-flow pump appears in the center of the blade hub. The performance difference between the full tubular pump and the axial-flow pump is mainly caused by the clearance backflow. The natural frequency of the full tubular pump is lower than that of the axial-flow pump on the basis of the modal results. The MES of the full tubular pump is mainly concentrated at the junction of the blade and the motor rotor, and the max thickness of the rim is 6mm, which can be more prone to cracks and seriously affect the safety and stability of the pump.

Comparative Analysis of Strength and Modal Characteristics of a Full Tubular Pump and an Axial Flow Pump Impellers Based on Fluid-Structure Interaction

The inter-blade passage vortex, the vortex rope of the draft tube, and the vortex in the guide apparatus are the characteristics of flow instability of the Francis turbine, which may lead to fatigue failure in serious cases. In the current study, in order to accurately capture the transient turbulent characteristics of flow under different conditions and fully understand the flow field and vortex structure, we conduct a simulation that adopts sliding grid technology and the large-eddy simulation (LES) method based on the wall-adapting local eddy viscosity (WALE) model. Using the pressure iso-surface method, the Q criterion, and the latest third-generation Liutex vortex identification method, this study analyzes and compares the inter-blade passage vortex, the vortex rope of the draft tube, and the outflow and vortex in the guide apparatus, focusing on the capture ability of flow field information by various vortex identification methods and the unique vortex structure under the condition of a small opening. The results indicate that the dependence of Liutex on the threshold is small, and the scale range of the flow direction vortex captured by Liutex is wider, but the ability of the spanwise vortex is relatively weak. The smaller the opening, the more disorderly the vortexes generated in each component and the more unstable the flow field. In the draft tube, the original shape of the vortex rope is destroyed due to the interaction between vortexes. Under the condition of a small opening, an inter-blade passage vortex is generated, affecting the efficient and stable operation of the turbine.

Influence of Upstream Disturbances on the Vortex Structure of Francis Turbine Based on the Criteria of Identification of Various Vortexes

The vortex rope in the draft tube is considered as the major contributor to pressure pulsation at partial load (PL) conditions, which causes the hydro unit to operate unstably. Based on the prototype Francis turbine HLA551-LJ-43 in the laboratory, J-grooves are designed on its conical section in this paper. We used numerical simulation to study the effect of the J-grooves on vortex suppression and energy dissipation in the draft tube. Four typical operating conditions were chosen to analyze the vortex suppression; the corresponding flow ratios Q* are 100%, 82%, 69%, and 53%, respectively. Entropy production theory is used to calculate the energy losses and assess the effect of the J-groove on energy dissipation under part-load conditions. By comparing entropy production, circumferential and axial velocity components, swirl intensity, pressure pulsation, and vortex distribution in a draft tube with and without J-grooves at different operating conditions, it can be concluded that the entropy production on the wall containing a conical section with J-grooves is obviously smaller than that without J-grooves, the effects of J-grooves on reducing circumferential velocity component Vu, pressure pulsation, and weakening vortex intensity and vortex rope in the conical section are obvious, especially at part load and deep part-load operating conditions. Using J-grooves shows better performance on vortex control and energy dissipation in the draft tube of a Francis turbine at partial load conditions.

https://www.mdpi.com/1996-1073/15/5/1707/pdf?version=1645777837

The Effect of J-Groove on Vortex Suppression and Energy Dissipation in a Draft Tube of Francis Turbine

Evolution mechanism of water column separation in pump turbine: Model experiment and occurrence criterion

The influence of sediment media on the blade pressure and cavitation of a tubular turbine was investigated in this study. The Zwart–Geber–Belamri cavitation model and the shear stress transport k–w turbulence model were applied to numerically simulate and experimentally validate the full flow path of the tubular turbine under combined conditions for sediment particle sizes of 0.01 and 0.05 mm and concentrations of 1%, 1.5%, and 2%. The results show that the pressure of the blade increases with the sediment concentration. Cavitation mainly occurs between the blade shroud and the leading edge. The higher the sediment concentration, the lower the vapor volume fraction at the same sediment particle size. The presence of sediments inhibits further cavitation development, and the inhibition effect is significant. At the same concentration, the larger the particle size of the sediment, the lower the vapor volume fraction. Thus, the increase in the particle size inhibits cavitation, but the inhibition effect is not significant.

/pdf/influence-of-solid-liquid-two-phase-flow-on-cavitation-of-v9e5q9ps.pdf

Influence of Solid–Liquid Two-Phase Flow on Cavitation of Tubular Turbine Blades Under Combined Conditions

Pressure fluctuations induced by a vortex rope are the major causes of hydraulic turbine vibration in partial load operating conditions. Hence, an effective control strategy should be adopted to improve rotating characteristics of the vortex rope and reduce the corresponding pressure fluctuation. In this study, two new types of runner cones (i.e., abnormally shaped and long straight cones) were proposed to optimize the pressure distribution in the draft tube, and unsteady numerical simulations were performed to determine their mechanism of action. Numerical results were validated using flow observation and pressure fluctuation experiments. Detailed analyses were conducted to understand the effects of the helical vortex rope operating conditions. The results indicated that pressure fluctuations in the draft tube at partial load operation result primarily from low frequency fluctuations induced by the rotation of the helical vortex rope, whose amplitudes are related to the rotating radius of the helical vortex rope. Both runner cone types could effectively reduce the pressure-fluctuation amplitude. The long straight type could reduce the amplitude of low-frequency fluctuation induced by vortex rope to a maximum of 74.08% and the abnormal-shape type to 38.31%. Thus, the effective optimization of the runner cone can potentially reduce pressure-fluctuation amplitudes. Our research findings were applied to a real hydraulic plant in China.

XuYu Yan

Papers

Runner cone optimization to reduce vortex rope-induced pressure fluctuations in a Francis turbine