Research and application of improved adaptive MOMEDA fault diagnosis method

Bearing fault diagnosis method based on adaptive maximum cyclostationarity blind deconvolution

Minimum entropy deconvolution (MED) is widely used in the gearbox fault diagnosis because it can enhance the energy of the impact signal. However, it is sensitive to single abnormal impulsive oscillation. This is because it takes kurtosis as the objective function and solves the optimal filter by iteration. In addition, the filter length is not adaptive and needs to be determined artificially. This paper proposes a maximum kurtosis spectral entropy deconvolution (MKSED) method and applies it to bearing fault diagnosis. Considering that the kurtosis spectral entropy has the advantage of highlighting the continuous impact oscillation, the kurtosis spectral entropy is chosen as the objective function of deconvolution. At the same time, kurtosis spectral entropy is also used as the fitness function of improved local particle swarm optimization algorithm (LPSO), and the filter length is optimized by LPSO, which makes that MKSED adaptively determines the length of the filter while solving the deconvolution, so that it can accurately extract the continuous pulse signal. The results of the simulation signal analysis show that the proposed MKSED method is superior to MED, and the proposed method is applied to bearing fault diagnosis, which verifies its ability to extract continuous impact.

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A Novel Fault Diagnosis Method of Gearbox Based on Maximum Kurtosis Spectral Entropy Deconvolution

An analytical calculation method of the load distribution and stiffness of an angular contact ball bearing

Improved deep convolution neural network (CNN) for the identification of defects in the centrifugal pump using acoustic images

Variational Mode Decomposition (VMD) can decompose signals into multiple intrinsic mode functions (IMFs). In recent years, VMD has been widely used in fault diagnosis. However, it requires a preset number of decomposition layers K and is sensitive to background noise. Therefore, in order to determine K adaptively, Permutation Entroy Optimization (PEO) is proposed in this paper. This algorithm can adaptively determine the optimal number of decomposition layers K according to the characteristics of the signal to be decomposed. At the same time, in order to solve the sensitivity of VMD to noise, this paper proposes a Modified VMD (MVMD) based on the idea of Noise Aided Data Analysis (NADA). The algorithm first adds the positive and negative white noise to the original signal, and then uses the VMD to decompose it. After repeated cycles, the noise in the original signal will be offset to each other. Then each layer of IMF is integrated with each layer, and the signal is reconstructed according to the results of the integrated mean. MVMD is used for the final decomposition of the reconstructed signal. The algorithm is used to deal with the simulation signals and measured signals of gearbox with multiple fault characteristics. Compared with the decomposition results of EEMD and VMD, it shows that the algorithm can not only improve the signal to noise ratio (SNR) of the signal effectively, but can also extract the multiple fault features of the gear box in the strong noise environment. The effectiveness of this method is verified.

Research on Fault Diagnosis of Gearbox with Improved Variational Mode Decomposition

Strong background noise and complicated interfering signatures when implementing vibration-based monitoring make it difficult to extract the weak diagnostic features due to incipient faults in a multistage gearbox. This can be more challenging when multiple faults coexist. This paper proposes an effective approach to extract multi-fault features of a wind turbine gearbox based on an integration of minimum entropy deconvolution (MED) and multipoint optimal minimum entropy deconvolution adjusted (MOMEDA). By using simulated periodic transient signals with different noise to signal ratios (SNR), it evaluates the outstanding performance of MED in noise suppression and reveals the deficient in extract multiple impulses. On the other hand, MOMEDA can performs better in extracting multiple pulses but not robust to noise influences. To compromise the merits of them, therefore the diagnostic approach is formalized by extracting the multiple weak features with MOMEDA based on the MED denoised signals. Experimental verification based on vibrations from a wind turbine gearbox test bed shows that the approach allows successful identification of multiple faults occurring simultaneously on the shaft and bearing in the high speed transmission stage of the gearbox.

A Novel Method for Multi-Fault Feature Extraction of a Gearbox under Strong Background Noise

In view of the problem that the fault signal of the rolling bearing is weak and the fault feature is difficult to extract in the strong noise environment, a method based on minimum entropy deconvolution (MED) and local mean deconvolution (LMD) is proposed to extract the weak fault features of the rolling bearing. Through the analysis of the simulation signal, we find that LMD has many limitations for the feature extraction of weak signals under strong background noise. In order to eliminate the noise interference and extract the characteristics of the weak fault, MED is employed as the pre-filter to remove noise. This method is applied to the weak fault feature extraction of rolling bearings; that is, using MED to reduce the noise of the wind turbine gearbox test bench under strong background noise, and then using the LMD method to decompose the denoised signals into several product functions (PFs), and finally analyzing the PF components that have strong correlation by a cyclic autocorrelation function. The finding is that the failure of the wind power gearbox is generated from the micro-bending of the high-speed shaft and the pitting of the #10 bearing outer race at the output end of the high-speed shaft. This method is compared with LMD, which shows the effectiveness of this method. This paper provides a new method for the extraction of multiple faults and weak features in strong background noise.

Weak Fault Diagnosis of Wind Turbine Gearboxes Based on MED-LMD

The self-organizing fuzzy (SOF) logic classifier is an efficient and non-parametric classifier. Its classification process is divided into an offline training stage, an online training stage, and a testing stage. Representative samples of different categories are obtained through the first two stages, and these representative samples are called prototypes. However, in the testing stage, the classification of testing samples is completely dependent on the prototype with the maximum similarity, without considering the influence of other prototypes on the classification decision of testing samples. Aiming at the testing stage, this paper proposed a new SOF classifier based on the harmonic mean difference (HMDSOF). In the testing stage of HMDSOF, firstly, each prototype was sorted in descending order according to the similarity between each prototype in the same category and the testing sample. Secondly, multiple local mean vectors of the prototypes after sorting were calculated. Finally, the testing sample was classified into the category with the smallest harmonic mean difference. Based on the above new method, in this paper, the multiscale permutation entropy (MPE) was used to extract fault features, linear discriminant analysis (LDA) was used to reduce the dimension of fault features, and the proposed HMDSOF was further used to classify the features. At the end of this paper, the proposed fault diagnosis method was applied to the diagnosis examples of two groups of different rolling bearings. The results verify the superiority and generalization of the proposed fault diagnosis method.

https://www.mdpi.com/1099-4300/22/1/27/pdf

Zhijian Wang

Papers

A Novel Fault Diagnosis Method of Gearbox Based on Maximum Kurtosis Spectral Entropy Deconvolution

Research on Fault Diagnosis of Gearbox with Improved Variational Mode Decomposition

A Novel Method for Multi-Fault Feature Extraction of a Gearbox under Strong Background Noise

Weak Fault Diagnosis of Wind Turbine Gearboxes Based on MED-LMD

A New Fuzzy Logic Classifier Based on Multiscale Permutation Entropy and Its Application in Bearing Fault Diagnosis