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Production of aromatic polycarbonate

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TLDR
In this article, a salicylic ester and chloroformic ester are subjected to a coupling reaction in the presence of a basic compound to form a crude sicylic eater derivative represented by the formula (wherein R 1 is methyl or ethyl; X is a 1-30C alkyl, a 1 -30C alkoxyl, a 6-30 C aryl or the like).
Abstract
PROBLEM TO BE SOLVED: To obtain an aromatic polycarbonate while reducing material cost by recovering the salicylic ester formed as a result of a termination reaction using a salicylic ester derivative or of a polymerization acceleration reaction and using the salicylic ester derivative produced from the recovered product again. SOLUTION: A salicylic ester and chloroformic ester are subjected to a coupling reaction in the presence of a basic compound to form a crude salicylic eater derivative represented by the formula (wherein R 1 is methyl or ethyl; X is a 1-30C alkyl, a 1-30C alkoxyl, a 6-30C aryl or the like), and this crude product is purified to a chlorine content of 1,000 ppm or below and an alkali metal content of 10 ppm or below. An aromatic dihydroxy compound and a carbonic diester are polycondensed in a molten state to form a prepolymer, the salicylic ester derivative as a terminating agent is added to the system and reacted. The salicylic ester is distilled out to form an aromatic polycarbonate. The distilled salicylic ester is recovered and is used to synthesize a salicylic ester derivative. This derivative is used again as a terminating agent. COPYRIGHT: (C)1998,JPO

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References
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