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How do different types of atmospheric gases affect the process of welding and the resulting microstructure? 


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Different types of atmospheric gases significantly impact the welding process and resulting microstructure. For instance, shielding gases like argon, nitrogen, carbon dioxide, and carbon monoxide play crucial roles in welding various materials. The choice of gas can affect mechanical properties, corrosion resistance, and microstructure of weld joints. Nitrogen, when used as a post-weld heat treatment atmosphere, can lead to nitride precipitates affecting corrosion resistance negatively. On the other hand, carbon monoxide as a shielding gas can create a reducing atmosphere, enabling the attainment of a chemical composition close to the base metal. Understanding the influence of different atmospheric gases is vital for achieving high-quality weldments and ensuring the durability and reliability of welded components.

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Different types of shielding gases influence welding by protecting molten metal from atmospheric contamination, affecting arc characteristics and weld microstructure, as highlighted in the study.
Different shielding gases, such as 68% Argon plus 32% CO2 and 100% Argon, impact welding strength. Quenching heat treatment slightly decreases hardness in AISI 304 type welded samples.
Not addressed in the paper.
Different gases like argon, carbon dioxide, and carbon monoxide influence welding of 30MnB5 steel. Carbon monoxide shielding gas prevents alloying element oxidation, ensuring a full-strength weld with desired properties.
Protective atmospheres like nitrogen and argon during post weld heat treatment influence microstructure in duplex stainless steel weldments. Nitrogen can lead to nitride precipitates affecting corrosion resistance.

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What is the influence of heat input on the microstructure and corrosion resistance of mild steel welded with FCAW?5 answersThe influence of heat input on the microstructure and corrosion resistance of mild steel welded with FCAW is significant. Decreasing the heat input from 2.52 to 0.56 kJ/mm changes the microstructure from polygonal ferrite to acicular ferrite, resulting in increased yield strength, tensile strength, and hardness, but decreased elongation and Charpy impact test results. Similarly, increasing the heat input in X80 pipeline steel welded joints increases the proportion of ferrite, strength, elongation, and corrosion resistance within a certain range, while decreasing the sum of the proportion of martensite and bainite and hardness. Furthermore, the heat input affects the microstructure type of the welded joint, with fine-grained heat-affected zone (FGHAZ) exhibiting the strongest corrosion resistance, followed by weld metal (WM) and coarse-grained heat-affected zone (CGHAZ). The width of α’ martensite is identified as the main factor affecting the corrosion resistance.
What are the effects of welding on the health of the welder?5 answersWelding can have adverse effects on the health of the welder. The major health issues associated with welding include respiratory problems, skin cancer, and metal fume fever. Welding fumes contain toxic metals such as chromium (Cr) and manganese (Mn), which can lead to respiratory problems and other physiological disorders. Long-term exposure to welding fumes can result in increased blood pressure, both systolic and diastolic, in welders. Welding fumes can also cause genotoxic damage, leading to DNA damage in blood, isolated lymphocytes, and buccal epithelial cells. Occupational exposure to welding fumes can result in higher levels of toxic metals in the blood, such as Cr, Cu, Cd, Ni, and Pb. These findings highlight the need for effective control strategies to reduce fume emission and harmful radiations at the source, as well as the importance of implementing lower occupational exposure limits to protect the health of welders.
What are the effects of welding on the microstructure and properties of metals?5 answersWelding has various effects on the microstructure and properties of metals. The microstructure of the weld can be significantly influenced by the welding process, leading to changes in grain size and morphology. The mechanical properties of the welded joint can also be affected, such as changes in tensile strength and hardness. Additionally, the presence of defects in the weld, such as cracks, shrinkage cavities, or porosity, can impact the overall quality and performance of the joint. The use of different welding techniques and parameters, such as heat input and cooling rate, can further influence the microstructure and properties of the welded metal. Overall, understanding and controlling these effects is crucial for ensuring the desired quality and performance of welded metal components.
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