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How do heat exchangers work in an oil refinery? 


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Heat exchangers in an oil refinery are used to transfer heat between different fluids or streams. They play a crucial role in the refining process by optimizing energy efficiency and maintaining the desired temperature levels. Various types of heat exchangers, such as shell and tube, plate, plate and shell, plate fin, air cooled, and wetted-surface air cooled, are employed in refineries . These heat exchangers consist of multiple units stacked together, with each unit having a small tank at each end of a core . The heat exchangers are strategically positioned in the crude oil stream pipeline system, between different stages of the pre-heat train, to facilitate the transfer of heat from the incoming crude oil to various process units, such as de-salters and pre-flash drums, ultimately leading to the furnace . By efficiently transferring heat, these heat exchangers contribute to the overall efficiency and productivity of the refinery, prolonging equipment life and avoiding equipment failure .

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The paper does not provide information on how heat exchangers work in an oil refinery. The paper is about the design and configuration of a crude oil refinery pre-heat train system.
The provided paper does not provide information on how heat exchangers work in an oil refinery.
The provided paper does not provide information about how heat exchangers work in an oil refinery. The paper is about a specific type of heat exchanger and its production method.
Patent
04 Oct 2018
24 Citations
The paper does not provide specific information on how heat exchangers work in an oil refinery.
The paper does not provide specific information on how heat exchangers work in an oil refinery. The paper mainly discusses the types of heat exchangers used and the use of sensors for monitoring and identifying problems in equipment.

Related Questions

What are common designs of oil separators in refrigeration systems?5 answersCommon designs of oil separators in refrigeration systems include mechanisms for generating pressure differences to separate oil from refrigerant, main and additional filtering units to intercept and separate oil from the refrigerant fluid, centrifugal motion for oil gas separation, and spiral-type hot gas pipes for separating lubricating oil and liquid from refrigerant gas. These designs aim to prevent oil from deteriorating heat transfer in heat exchangers, avoid compressor damage, and ensure efficient operation of the refrigeration system. Various technologies such as velocity reduction, gravity settling, demister pads, and coalescing separation are employed in these oil separators, each with unique advantages and limitations. The use of guiding gutters, rotating vanes, and oil sucking vertical pipes further enhances the efficiency of oil separation in refrigeration systems.
How oil refinary works?3 answersOil refining is a process carried out in an oil refinery to separate crude oil into different hydrocarbons for commercial use. The process involves several steps and equipment. Firstly, the crude oil is prepared by filling a tank with the oil product. Then, gas is prepared by filling a connected tank with gas. The gas is released from the bottom part of the oil product, allowing it to adsorb impurities in the oil product, which accumulate at the top part. The impurity-adsorbed gas is then extracted from the top end of the tank. Additionally, oil refining devices can be used to extract oil from waste edible oil, plastics, and vegetable oil, with the extracted oil having a high purity. The refining process produces different fractions of oil, including light fraction, middle distillates, and heavy fraction. Waste generated during the refining process must be treated to meet environmental requirements.
What is heat exchanger?5 answersA heat exchanger is a device that transfers heat from a high-temperature fluid to a low-temperature fluid without them mixing. It is used in various fields such as power plants, chemical and petrochemical facilities, oil refineries, sewage treatment facilities, air conditioning, refrigeration, and space heating systems. Heat exchange occurs through a wall with high conductive capacities, typically in the form of pipe walls or fins mounted on the pipe. The goal of a heat exchanger is to maximize the rate of heat transfer while monitoring the mass flow rates of the two fluids. Different types of heat exchangers exist, including the double pipe heat exchanger and the shell and tube heat exchanger. Heat exchangers are essential components of heating, air conditioning, and refrigeration systems, and they play a crucial role in reducing energy consumption and CO2 emissions in buildings.
How do helical fin heat exchangers work?5 answersHelical fin heat exchangers work by increasing heat transfer efficiency through the use of spiral fins. These fins create turbulence in the fluid flow, increasing the contact area between the fluid and the heat exchanger surfaces, resulting in improved heat transfer. The fins also help to form a vortex structure, optimizing the flow path and enhancing heat transfer effectiveness. The addition of helical coils in the heat exchanger further enhances heat transfer by inducing secondary flows due to the centrifugal force generated by the curvature of the coil. This secondary flow increases the velocity of the fluid streams on the outer side of the pipe, leading to enhanced heat transfer rates. The performance of helical fin heat exchangers has been studied and researched extensively, and they have been found to be a promising modification over conventional heat exchangers.
How can oil refineries be made more efficient?5 answersOil refineries can be made more efficient through various methods. One approach is to improve the energy-saving and efficiency of the preparation, transportation, and processing of oil and petroleum raw materials. Another way is to make adjustments and add equipment to the refineries, such as changing the way acid is added to the oil or using filter aids to improve performance and reduce losses. Additionally, the development and use of soft sensors can help monitor the refining process in real-time and optimize energy consumption. Furthermore, optimizing the scheduling of crude oil storage, blending, and processing can also contribute to efficiency. By implementing these strategies, oil refineries can enhance their energy efficiency, reduce losses, and improve overall performance.
What is the heat exchanger ?2 answersA heat exchanger is a device used to transfer heat between two or more fluids, without allowing them to mix. It consists of a series of tubes or passages through which the fluids flow, allowing heat to be transferred from one fluid to the other. Heat exchangers can be used in various applications, such as motor vehicle air conditioning systems, ground-to-air heat exchangers, and power plants. They can be designed with different configurations, such as high pressure heat exchangers with tube sets connected by manifolds, or heat exchangers with shell and heat exchange tubes, including flow guide devices. The purpose of a heat exchanger is to efficiently transfer heat between fluids, enabling processes such as cooling, heating, or energy recovery.

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