As the demand for wind energy continues to grow at exponential rates, reducing operation and maintenance (OM) costs and improving reliability have become top priorities in wind turbine (WT) maintenance strategies. In addition to the development of more highly evolved WT designs intended to improve availability, the application of reliable and cost-effective condition-monitoring (CM) techniques offers an efficient approach to achieve this goal. This paper provides a general review and classification of wind turbine condition monitoring (WTCM) methods and techniques with a focus on trends and future challenges. After highlighting the relevant CM, diagnosis, and maintenance analysis, this work outlines the relationship between these concepts and related theories, and examines new trends and future challenges in the WTCM industry. Interesting insights from this research are used to point out strengths and weaknesses in today’s WTCM industry and define research priorities needed for the industry to meet the challenges in wind industry technological evolution and market growth.

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Wind Turbine Condition Monitoring: State-of-the-Art Review, New Trends, and Future Challenges

In-service structural health monitoring of composite aircraft structures plays a key role in the assessment of their performance and integrity. In recent years, Fibre Optic Sensors (FOS) have proved to be a potentially excellent technique for real-time in-situ monitoring of these structures due to their numerous advantages, such as immunity to electromagnetic interference, small size, light weight, durability, and high bandwidth, which allows a great number of sensors to operate in the same system, and the possibility to be integrated within the material. However, more effort is still needed to bring the technology to a fully mature readiness level. In this paper, recent research and applications in structural health monitoring of composite aircraft structures using FOS have been critically reviewed, considering both the multi-point and distributed sensing techniques.

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Fibre Optic Sensors for Structural Health Monitoring of Aircraft Composite Structures: Recent Advances and Applications.

A short overview of composite materials for wind turbine applications is presented here. Requirements toward the wind turbine materials, loads, as well as available materials are reviewed. Apart from the traditional composites for wind turbine blades (glass fibers/epoxy matrix composites), natural composites, hybrid and nanoengineered composites are discussed. Manufacturing technologies for wind turbine composites, as well their testing and modelling approaches are reviewed.

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Materials for Wind Turbine Blades: An Overview.

In the last two decades, a significant number of innovative sensing systems based on optical fiber sensors have been exploited in the engineering community due to their inherent distinctive advantages such as small size, light weight, immunity to electromagnetic interference (EMI) and corrosion, and embedding capability. A lot of optical fiber sensor-based monitoring systems have been developed for continuous measurement and real-time assessment of diversified engineering structures such as bridges, buildings, tunnels, pipelines, wind turbines, railway infrastructure, and geotechnical structures. The purpose of this review article is devoted to presenting a summary of the basic principles of various optical fiber sensors, innovation in sensing and computational methodologies, development of novel optical fiber sensors, and the practical application status of the optical fiber sensing technology in structural health monitoring (SHM) of civil infrastructure.

https://downloads.hindawi.com/journals/tswj/2014/652329.pdf

Structural health monitoring of civil infrastructure using optical fiber sensing technology: a comprehensive review.

Application of optical fiber distributed sensing to health monitoring of concrete structures

Obtaining the strain data all along the optical fiber, with adequate spatial resolution and strain accuracy, opens new possibilities for structural tests and for structural health monitoring. Formerly, only point sensors, as strain gages or fiber Bragg grating, were available, and information about the response to loads was restricted only to those points on which the sensors were bonded. Unless a sensor was located near the damage initiation point, details about the failure initiation and growth were lost. With a distributed system, the information is given as an array of data with the position in the optical fiber and the strain or temperature data at this point. In this article, the physical principles underlying the different techniques for distributed sensing are discussed, a classification is done based on the backscattered wavelength; this is important to understand its possibilities and performances. The definition of performance for distributed sensors is more difficult than for traditional point...

Optical Fiber Distributed Sensing - Physical Principles and Applications:

Condition-based maintenance refers to the installation of permanent sensors on a structure/system. By means of early fault detection, severe damage can be avoided, allowing efficient timing of maintenance works and avoiding unnecessary inspections at the same time. These are the goals for structural health monitoring (SHM). The changes caused by incipient damage on raw data collected by sensors are quite small, and are usually contaminated by noise and varying environmental factors, so the algorithms used to extract information from sensor data need to focus on sensitive damage features. The developments of SHM techniques over the last 20 years have been more related to algorithm improvements than to sensor progress, which essentially have been maintained without major conceptual changes (with regards to accelerometers, piezoelectric wafers, and fiber optic sensors). The main different SHM systems (vibration methods, strain-based fiber optics methods, guided waves, acoustic emission, and nanoparticle-doped resins) are reviewed, and the main issues to be solved are identified. Reliability is the key question, and can only be demonstrated through a probability of detection (POD) analysis. Attention has only been paid to this issue over the last ten years, but now it is a growing trend. Simulation of the SHM system is needed in order to reduce the number of experiments.

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Structural Health Monitoring for Advanced Composite Structures: A Review

Fiber-optic sensors cannot measure damage; to get information about damage from strain measurements, additional strategies are needed, and several alternatives are available in the existing literature. This paper discusses two independent procedures. The first is based on detecting new strains appearing around a damage spot. The structure does not need to be under loads, the technique is very robust, and damage detectability is high, but it requires sensors to be located very close to the damage, so it is a local technique. The second approach offers wider coverage of the structure; it is based on identifying the changes caused by damage on the strain field in the whole structure for similar external loads. Damage location does not need to be known a priori, and detectability is dependent upon the sensor’s network density, the damage size, and the external loads. Examples of application to real structures are given.

Structural Health Monitoring in Composite Structures by Fiber-Optic Sensors

Developing an eco-friendly industry based on green materials, sustainable technologies, and optimum processes with low environmental impact is a general societal goal, but this remains a considerable challenge to achieve. Despite the large number of research on green structural composites, limited investigation into the most appropriate manufacturing methodology to develop a structural material at industrial level has taken place. Laboratory panels have been manufactured with different natural fibers but the methodologies and values obtained could not be extrapolated at industrial level. Bamboo industry panels have increased in the secondary structural sector such as building application, flooring and sport device, because it is one of the cheapest raw materials. At industrial level, the panels are manufactured with only the inner and intermediate region of the bamboo culm. However, it has been found that the mechanical properties of the external shells of bamboo culm are much better than the average cross-sectional properties. Thin strips of bamboo (1.5 mm thick and 1500 mm long) were machined and arranged with the desired lay-up and shape to obtain laminates with specific properties better than those of conventional E-Glass/Epoxy laminates in terms of both strength and stiffness. The strips of bamboo were bonded together by a natural thermoplastic polylactic acid (PLA) matrix to meet biodegradability requirements. The innovative mechanical extraction process developed in this study can extract natural strip reinforcements with high performance, low cost, and high rate, with no negative environmental impact, as no chemical treatments are used. The process can be performed at the industrial level. Furthermore, in order to validate the structural applications of the composite, the mechanical properties were analyzed under ageing conditions. This material could satisfy the requirements for adequate mechanical properties and life cycle costs at industrial sectors such as energy or automotive.

Bamboo–Polylactic Acid (PLA) Composite Material for Structural Applications

Wrinkles, (also known as out-of-plane waviness) are, unfortunately, a common phenomenon that has caused some wind-turbine blades to unexpectedly fail in service. Being able to detect the wrinkles while in the factory will reduce the risk of catastrophic failure and characterising the wrinkles would minimise the repaired area, thus increasing the efficiency of the repair and the design. This work compares the effectiveness of three different ultrasound techniques for detecting and characterising out-of-plane wrinkles in the typical glass-carbon hybrid laminates that are used for wind-turbine blades. The tests samples were manufactured so that the laminates and the defects are representative of those used in the wind-turbine industry. Basic mechanical tests were performed to check the drop in mechanical properties due to wrinkling. The ideal probe frequency was determined as the resonance frequency of the plies using an analytical ultrasonic-propagation model. The three different ultrasound techniques used are: full-matrix capture (FMC) with the total focusing method (TFM), a commercial phased-array instrument and an immersion test with a raster-scanned single-element focused probe. When possible, severity parameters of the wrinkle were measured on the ultrasonic images and compared with the measurements of the actual sample in order to determine which method best characterises such wrinkles and which would be more appropriate to implement in an industrial environment. Not all of the techniques allowed full characterisation of out-of-plane waviness on the specimens. The FMC/TFM method gave better results whilst phased-array technology and single-element immersion testing presented more challenges. An additional enhancement to the TFM imaging was achieved using an Adapted-TFM method with an angle-dependent velocity correction.

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Antonio Fernandez-Lopez

Papers

Optical Fiber Distributed Sensing - Physical Principles and Applications:

Structural Health Monitoring for Advanced Composite Structures: A Review

Structural Health Monitoring in Composite Structures by Fiber-Optic Sensors

Bamboo–Polylactic Acid (PLA) Composite Material for Structural Applications

Wrinkle measurement in glass-carbon hybrid laminates comparing ultrasonic techniques: A case study