The utilization of fossil fuels has enabled an unprecedented era of prosperity and advancement of well-being for human society. However, the associated increase in anthropogenic carbon dioxide (CO2) emissions can negatively affect global temperatures and ocean acidity. Moreover, fossil fuels are a limited resource and their depletion will ultimately force one to seek alternative carbon sources to maintain a sustainable economy. Converting CO2 into value-added chemicals and fuels, using renewable energy, is one of the promising approaches in this regard. Major advances in energy-efficient CO2 conversion can potentially alleviate CO2 emissions, reduce the dependence on nonrenewable resources, and minimize the environmental impacts from the portions of fossil fuels displaced. Methanol (CH3OH) is an important chemical feedstock and can be used as a fuel for internal combustion engines and fuel cells, as well as a platform molecule for the production of chemicals and fuels. As one of the promising approaches, thermocatalytic CO2 hydrogenation to CH3OH via heterogeneous catalysis has attracted great attention in the past decades. Major progress has been made in the development of various catalysts including metals, metal oxides, and intermetallic compounds. In addition, efforts are also put forth to define catalyst structures in nanoscale by taking advantage of nanostructured materials, which enables the tuning of the catalyst composition and modulation of surface structures and potentially endows more promising catalytic performance in comparison to the bulk materials prepared by traditional methods. Despite these achievements, significant challenges still exist in developing robust catalysts with good catalytic performance and long-term stability. In this review, we will provide a comprehensive overview of the recent advances in this area, especially focusing on structure-activity relationship, as well as the importance of combining catalytic measurements, in situ characterization, and theoretical studies in understanding reaction mechanisms and identifying key descriptors for designing improved catalysts.

Recent Advances in Carbon Dioxide Hydrogenation to Methanol via Heterogeneous Catalysis.

Catalytic hydrogenation of CO2 with renewable H2 to methanol represents a promising pathway for reducing anthropogenic CO2 emissions. Catalysts play a key role in enhancing both the hydrogenation r...

CO2 Hydrogenation to Methanol over ZrO2-Containing Catalysts: Insights into ZrO2 Induced Synergy

Recycling CO2 as a renewable carbon source for the production of high-value fuels and chemicals has drawn global attention lately as a promising method to mitigate climate change and lessen depende...

Recycling Carbon Dioxide through Catalytic Hydrogenation: Recent Key Developments and Perspectives

Enhancing the intrinsic activity and space time yield of Cu based heterogeneous methanol synthesis catalysts through CO2 hydrogenation is one of the major topics in CO2 conversion into value-added liquid fuels and chemicals. Here we report inverse ZrO2/Cu catalysts with a tunable Zr/Cu ratio have been prepared via an oxalate co-precipitation method, showing excellent performance for CO2 hydrogenation to methanol. Under optimal condition, the catalyst composed by 10% of ZrO2 supported over 90% of Cu exhibits the highest mass-specific methanol formation rate of 524 gMeOHkgcat−1h−1 at 220 °C, 3.3 times higher than the activity of traditional Cu/ZrO2 catalysts (159 gMeOHkgcat−1h−1). In situ XRD-PDF, XAFS and AP-XPS structural studies reveal that the inverse ZrO2/Cu catalysts are composed of islands of partially reduced 1–2 nm amorphous ZrO2 supported over metallic Cu particles. The ZrO2 islands are highly active for the CO2 activation. Meanwhile, an intermediate of formate adsorbed on the Cu at 1350 cm−1 is discovered by the in situ DRIFTS. This formate intermediate exhibits fast hydrogenation conversion to methoxy. The activation of CO2 and hydrogenation of all the surface oxygenate intermediates are significantly accelerated over the inverse ZrO2/Cu configuration, accounting for the excellent methanol formation activity observed. Enhancing the intrinsic activity and space time yield of Cu based heterogeneous methanol synthesis catalysts is one of the major topics in CO2 hydrogenation. Here the authors develop a highly active inverse catalyst composed of fine ZrO2 islands dispersed on metallic Cu nanoparticles.

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Inverse ZrO2/Cu as a highly efficient methanol synthesis catalyst from CO2 hydrogenation

Copper nanoparticles supported on zirconia (Cu/ZrO2) or related supported oxides (Cu/ZrO2/SiO2) show promising activity and selectivity for the hydrogenation of CO2 to CH3OH. However, the role of the support remains controversial because most spectroscopic techniques provide information dominated by the bulk, making interpretation and formulation of structure–activity relationships challenging. In order to understand the role of the support and in particular of the Zr surface species at a molecular level, a surface organometallic chemistry approach has been used to tailor a silica support containing isolated Zr(IV) surface sites, on which copper nanoparticles (∼3 nm) are generated. These supported Cu nanoparticles exhibit increased CH3OH activity and selectivity compared to those supported on SiO2, reaching catalytic performances comparable to those of the corresponding Cu/ZrO2. Ex situ and in situ X-ray absorption spectroscopy reveals that the Zr sites on silica remain isolated and in their +4 oxidation ...

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Isolated Zr Surface Sites on Silica Promote Hydrogenation of CO2 to CH3OH in Supported Cu Catalysts

We examined the formation mechanism of active sites on Cu/ZrO2 specific toward CO2-to-methanol hydrogenation The active sites on Cu/a-ZrO2 (a-: amorphous) were more suitable for CO2-to-methanol hydrogenation than those on Cu/t-ZrO2 (t-: tetragonal) and Cu/m-ZrO2 (m-: monoclinic) When a-ZrO2 was impregnated with a Cu(NO3)2·3H2O solution and then calcined under air, most of the Cu species entered a-ZrO2, leading to the formation of a Cu–Zr mixed oxide (CuaZr1-aOb) The H2 reduction of the thus-formed CuaZr1-aOb led to the formation of Cu nanoparticles on a-ZrO2, which can be dedicated to CO2-to-methanol hydrogenation We concluded that the selective synthesis of CuaZr1-aOb, especially amorphous CuaZr1-aOb, is a key feature of the catalyst preparation The preparation conditions of the amorphous CuaZr1-aOb specific toward CO2-to-methanol hydrogenation is as follows: (i) Cu(NO3)2·3H2O/a-ZrO2 is calcined at low temperature (350 °C in this study) and (ii) the Cu loading is low (6 and 8 wt % in this study) Vi

Design of Interfacial Sites between Cu and Amorphous ZrO2 Dedicated to CO2-to-Methanol Hydrogenation

We prepared Cu/a-ZrO2 (a-ZrO2: amorphous ZrO2), Cu/m-ZrO2 (m-ZrO2: monoclinic ZrO2), Cu/a-ZrO2/KIT-6, and Cu/t-ZrO2/KIT-6 (t-ZrO2: tetragonal ZrO2) by a simple impregnation method and examined the effect of the ZrO2 phase on CO2-to-methanol hydrogenation. We discovered a-ZrO2-containing catalysts with high activity and selectivity in CO2-to-methanol hydrogenation. Next, we focused on Cu species formation on the above-described catalysts. While pure CuO was observed on Cu/m-ZrO2 and Cu/t-ZrO2/KIT-6, copper-zirconium mixed oxide (CuxZryOz), not pure CuO, was formed on Cu/a-ZrO2 and Cu/a-ZrO2/KIT-6, as evidenced by X-ray absorption spectroscopy (XAS) and the powder color. After reducing a-ZrO2-containing catalysts with H2 at 300 °C, we observed highly dispersed Cu nanoparticles in close contact with a-ZrO2 (or CuxZryOz). In addition, methanol vapor sorption revealed that methanol adsorbed more weakly on a-ZrO2 than on m-ZrO2. Therefore, the high dispersion of Cu species and weak adsorption of methanol led to...

Hiromu Kamei

Papers

Design of Interfacial Sites between Cu and Amorphous ZrO2 Dedicated to CO2-to-Methanol Hydrogenation

Cu Species Incorporated into Amorphous ZrO2 with High Activity and Selectivity in CO2-to-Methanol Hydrogenation