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The field of polymer nanocomposites has been at the forefront of research in the polymer community for the past few decades. Foundational work published in Macromolecules during this time has emphasized the physics and chemistry of the inclusion of nanofillers; remarkable early developments suggested that these materials would create a revolution in the plastics industry. After 25 years of innovative and groundbreaking research, PNCs have enabled many niche solutions. To complement the extensive literature currently available, we focus this Perspective on four case studies of PNCs applications: (i) filled rubbers, (ii) continuous fiber reinforced thermoset composites, (iii) membranes for gas separations, and (iv) dielectrics for capacitors and insulation. After presenting synthetic developments we discuss the application of polymer nanocomposites to each of these topic areas; successes will be noted, and we will finish each section by highlighting the various technological bottlenecks that need to be over...

50th Anniversary Perspective: Are Polymer Nanocomposites Practical for Applications?

The present review article represents a comprehensive study on polymer micro/nanocomposites that are used in high-voltage applications. Particular focus is on the structure-property relationship of composite materials used in power engineering, by exploiting fundamental theory as well as numerical/analytical models and the influence of material design on electrical, mechanical and thermal properties. In addition to describing the scientific development of micro/nanocomposites electrical features desired in power engineering, the study is mainly focused on the electrical properties of insulating materials, particularly cross-linked polyethylene (XLPE) and epoxy resins, unfilled and filled with different types of filler. Polymer micro/nanocomposites based on XLPE and epoxy resins are usually used as insulating systems for high-voltage applications, such as: cables, generators, motors, cast resin dry-type transformers, etc. Furthermore, this paper includes ample discussions regarding the advantages and disadvantages resulting in the electrical, mechanical and thermal properties by the addition of micro- and nanofillers into the base polymer. The study goals are to determine the impact of filler size, type and distribution of the particles into the polymer matrix on the electrical, mechanical and thermal properties of the polymer micro/nanocomposites compared to the neat polymer and traditionally materials used as insulation systems in high-voltage engineering. Properties such as electrical conductivity, relative permittivity, dielectric losses, partial discharges, erosion resistance, space charge behavior, electric breakdown, tracking and electrical tree resistance, thermal conductivity, tensile strength and modulus, elongation at break of micro- and nanocomposites based on epoxy resin and XLPE are analyzed. Finally, it was concluded that the use of polymer micro/nanocomposites in electrical engineering is very promising and further research work must be accomplished in order to diversify the polymer composites matrices and to improve their properties.

Properties of Polymer Composites Used in High-Voltage Applications.

Polymers are the preferred materials for dielectrics in high-energy-density capacitors. The electrification of transport and growing demand for advanced electronics require polymer dielectrics capable of operating efficiently at high temperatures. In this review, we critically analyze the most recent development in the dielectric polymers for high-temperature capacitive energy storage applications. While general design considerations are discussed, emphasis is placed on the elucidation of the structural dependence of the high-field dielectric and electrical properties and the capacitive performance, including discharged energy density, charge-discharge efficiency and cyclability, of dielectric polymers at high temperatures. Advantages and limitations of current approaches to high-temperature dielectric polymers are summarized. Challenges along with future research opportunities are highlighted at the end of this article.

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Dielectric polymers for high-temperature capacitive energy storage.

Superior Energy Storage Performances of Polymer Nanocomposites via Modification of Filler/Polymer Interfaces

This review represents a comprehensive study of nanocomposites for power cables insulations based on thermoplastic polymers such as polyethylene congeners like LDPE, HDPE and XLPE, which is complemented by original results. Particular focus lies on the structure-property relationships of nanocomposites and the materials’ design with the corresponding electrical properties. The critical factors, which contribute to the degradation or improvement of the electrical performance of such cable insulations, are discussed in detail; in particular, properties such as electrical conductivity, relative permittivity, dielectric losses, partial discharges, space charge, electrical and water tree resistance behavior and electric breakdown of such nanocomposites based on thermoplastic polymers are described and referred to the composites’ structures. This review is motivated by the fact that the development of polymer nanocomposites for power cables insulation is based on understanding more closely the aging mechanisms and the behavior of nanocomposites under operating stresses.

Polyethylene Nanocomposites for Power Cable Insulations

One of the main targets of the research in the field of polymer nanocomposite dielectrics is to obtain new materials with improved dielectric properties (resistivity, dielectric strength, permittivity and dielectric losses). In this paper the variation of the real part of the permittivity and of the loss tangent with the frequency are investigated for three formulations of nanocomposites obtained from polyethylene filled with nanoparticles of SiO2, TiO2 and Al2O3, respectively. The influence of the filler concentration (between 2 and 10 wt%) on the dielectric behavior of the nanocomposite is analyzed as well. To simulate the electrical behavior of the polymer-filler interface which might explain the experimental results a 3D electrostatic model proposed on the basis of Tanaka's multi-core model is discussed. This model allows one to study the influence of several parameters such as the nanoparticle diameter, thickness of the interface layers, concentration and permittivity of the nanoparticles or the permittivities of the interface layers, on the effective permittivity of a plane nanodielectric sample.

Dielectric Properties of Nanodielectrics with Inorganic Fillers

Polymers filled with inorganic nanoparticles have become interesting materials as dielectrics because of their improved mechanical and electrical properties compared with the unfilled polymers and with polymer microcomposites. These improvements are mainly due to the large surface area of nanoparticles and new polymer–nanofiller interface characteristics. In the present work, polyethylene nanocomposites with SiO2 and Al2O3 nanoparticles were prepared by melt mixing. Mechanical and electrical properties of these composites were determined and morphological aspects were revealed by scanning electron microscopy, wide-angle X-ray diffraction, and atomic force microscopy. The effect of nanostructure and the importance of nanofiller dispersion were analyzed in connection with mechanical and electrical properties. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011

Effects of SiO2 and Al2O3 nanofillers on polyethylene properties

The dielectric behaviour of nano-SiO 2 filled low density polyethylene is investigated over a frequency range of 10 mHz–10 MHz and for different temperatures from 250 K to 350 K. It is shown that the presence of nanoparticles change significantly the dielectric behaviour of the polymer system. The frequency variations of the permittivity and of the tan delta emphasize a α-relaxation process, for each of the nanocomposite samples. The relaxation is more important and occurs at higher frequencies with the increase of the filler content. The increase of the temperature leads to a shift of the relaxation frequency to higher values. Results from chemiluminescence measurements and from X-ray diffraction analysis are discussed in connection with the dielectric behaviour.

Ilona Plesa

Papers

Properties of Polymer Composites Used in High-Voltage Applications.

Polyethylene Nanocomposites for Power Cable Insulations

Dielectric Properties of Nanodielectrics with Inorganic Fillers

Effects of SiO2 and Al2O3 nanofillers on polyethylene properties

Dielectric properties of LDPE-SiO 2 nanocomposites