Showing papers by "John W. Hutchinson published in 2013"

The role of nonlinear substrate elasticity in the wrinkling of thin films.

Abstract: The role of substrate nonlinearity in the stability of wrinkling of thin films bonded to compliant substrates is investigated within the initial post-bifurcation range when wrinkling first emerges. A fully nonlinear neo-Hookean bilayer composed of a thin film on a deep substrate is analysed for a wide range of the film–substrate stiffness ratio, from films that are very stiff compared with the substrate to those only slightly stiffer. Substrate pre-stretch prior to film attachment is shown to have a significant effect on the nonlinearity relevant to wrinkling. Two dimensionless parameters are identified that control the stability and mode shape evolution of the bilayer: one specifying arbitrary uniform substrate pre-stretch and the other a stretch-modified modulus ratio. For systems with film stiffness greater than about five times that of the substrate the wrinkling bifurcation is stable, whereas for systems with smaller relative film stiffness bifurcation can be unstable, especially if substrate pre-stretch is not tensile.

Deformation and Fracture of Impulsively Loaded Sandwich Panels

Abstract: Light metal sandwich panel structures with cellular cores have attracted interest for multifunctional applications which exploit their high bend strength and impact energy absorption. This concept has been explored here using a model 6061-T6 aluminum alloy system fabricated by friction stir weld joining extruded sandwich panels with a triangular corrugated core. Micro-hardness and miniature tensile coupon testing revealed that friction stir welding reduced the strength and ductility in the welds and a narrow heat affected zone on either side of the weld by approximately 30%. Square, edge clamped sandwich panels and solid plates of equal mass per unit area were subjected to localized impulsive loading by the impact of explosively accelerated, water saturated, sand shells. The hydrodynamic load and impulse applied by the sand were gradually increased by reducing the stand-off distance between the test charge and panel surfaces. The sandwich panels suffered global bending and stretching, and localized core crushing. As the pressure applied by the sand increased, face sheet fracture by a combination of tensile stretching and shear-off occurred first at the two clamped edges of the panels that were parallel with the corrugation and weld direction. The plane of these fractures always lay within the heat affected zone of the longitudinal welds. For the most intensively loaded panels additional cracks occurred at the other clamped boundaries and in the center of the panel. To investigate the dynamic deformation and fracture processes, a particle-based method has been used to simulate the impulsive loading of the panels. This has been combined with a finite element analysis utilizing a modified Johnson–Cook constitutive relation and a Cockcroft– Latham fracture criterion that accounted for local variation in material properties. The fully coupled simulation approach enabled the relationships between the soilexplosive test charge design, panel geometry, spatially varying material properties and the panel’s deformation and dynamic failure responses to be explored. This comprehensive study reveals the existence of a strong instability in the loading that results from changes in sand particle reflection during dynamic evolution of the panel’s surface topology. Significant fluid–structure interaction effects are also discovered at the sample sides and corners due to changes of the sand reflection angle by the edge clamping system.

The Influence of Transient Thermal Gradients and Substrate Constraint on Delamination of Thermal Barrier Coatings

Abstract: A systematic study of factors affecting the delamination energy release rate and mode mix of a thermal barrier coating attached to a substrate is presented accounting for the influence of thermal gradients combined with rapid hot surface cooling. Transient thermal gradients induce stress gradients through the coating and substrate, which produce overall bending if the substrate is not very thick and if it is not constrained. Due to their influences on the coating stresses, substrate thickness and constraint are important aspects of the mechanics of delamination of coating-substrate systems, which must be considered when laboratory tests are designed and for lifetime assessment under inservice conditions. Temperature gradients in the hot state combined with rapid cooling give rise to a maximum energy release rate for delamination that occurs in the early stage of cooling and that can be considerably larger than the driving force for delamination in the cold state. The rates of cooling that give rise to a large early stage energy release rate are identified. [DOI: 10.1115/1.4007727]