Multiple biological structures have demonstrated fog collection abilities, such as beetle backs with bumps and spider silks with periodic spindle-knots and joints. Many Cactaceae species live in arid environments and are extremely drought-tolerant. Here we report that one of the survival systems of the cactus Opuntia microdasys lies in its efficient fog collection system. This unique system is composed of well-distributed clusters of conical spines and trichomes on the cactus stem; each spine contains three integrated parts that have different roles in the fog collection process according to their surface structural features. The gradient of the Laplace pressure, the gradient of the surface-free energy and multi-function integration endow the cactus with an efficient fog collection system. Investigations of the structure-function relationship in this system may help us to design novel materials and devices to collect water from fog with high efficiencies.

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A multi-structural and multi-functional integrated fog collection system in cactus

Materials that control ice accumulation are important to aircraft efficiency, highway and powerline maintenance, and building construction. Most current deicing systems include either physical or chemical removal of ice, both energy and resource-intensive. A more desirable approach would be to prevent ice formation rather than to fight its build-up. Much attention has been given recently to freezing of static water droplets resting on supercooled surfaces. Ice accretion, however, begins with the droplet/substrate collision followed by freezing. Here we focus on the behavior of dynamic droplets impacting supercooled nano- and microstructured surfaces. Detailed experimental analysis of the temperature-dependent droplet/surface interaction shows that highly ordered superhydrophobic materials can be designed to remain entirely ice-free down to ca. -25 to -30 °C, due to their ability to repel impacting water before ice nucleation occurs. Ice accumulated below these temperatures can be easily removed. Factors contributing to droplet retraction, pinning and freezing are addressed by combining classical nucleation theory with heat transfer and wetting dynamics, forming the foundation for the development of rationally designed ice-preventive materials. In particular, we emphasize the potential of hydrophobic polymeric coatings bearing closed-cell surface microstructures for their improved mechanical and pressure stability, amenability to facile replication and large-scale fabrication, and opportunities for greater tuning of their material and chemical properties.

https://www.motor-talk.de/forum/aktion/Attachment.html?attachmentId=694503

Design of ice-free nanostructured surfaces based on repulsion of impacting water droplets.

Numerous natural systems contain surfaces or threads that enable directional water transport. This behaviour is usually ascribed to hierarchical structural features at the microscale and nanoscale, with gradients in surface energy and gradients in Laplace pressure thought to be the main driving forces. Here we study the prey-trapping pitcher organs of the carnivorous plant Nepenthes alata. We find that continuous, directional water transport occurs on the surface of the 'peristome'--the rim of the pitcher--because of its multiscale structure, which optimizes and enhances capillary rise in the transport direction, and prevents backflow by pinning in place any water front that is moving in the reverse direction. This results not only in unidirectional flow despite the absence of any surface-energy gradient, but also in a transport speed that is much higher than previously thought. We anticipate that the basic 'design' principles underlying this behaviour could be used to develop artificial fluid-transport systems with practical applications.

Continuous directional water transport on the peristome surface of Nepenthes alata

Controlling surface wettability and liquid spreading on patterned surfaces is of significant interest for a broad range of applications, including DNA microarrays, digital lab-on-a-chip, anti-fogging and fog-harvesting, inkjet printing and thin-film lubrication. Advancements in surface engineering, with the fabrication of various micro/nanoscale topographic features, and selective chemical patterning on surfaces, have enhanced surface wettability and enabled control of the liquid film thickness and final wetted shape. In addition, groove geometries and patterned surface chemistries have produced anisotropic wetting, where contact-angle variations in different directions resulted in elongated droplet shapes. In all of these studies, however, the wetting behaviour preserves left-right symmetry. Here, we demonstrate that we can harness the design of asymmetric nanostructured surfaces to achieve uni-directional liquid spreading, where the liquid propagates in a single preferred direction and pins in all others. Through experiments and modelling, we determined that the spreading characteristic is dependent on the degree of nanostructure asymmetry, the height-to-spacing ratio of the nanostructures and the intrinsic contact angle. The theory, based on an energy argument, provides excellent agreement with experimental data. The insights gained from this work offer new opportunities to tailor advanced nanostructures to achieve active control of complex flow patterns and wetting on demand.

Uni-directional liquid spreading on asymmetric nanostructured surfaces

https://lib.dr.iastate.edu/cgi/viewcontent.cgi?article=1137&context=me_pubs

Boiling heat transfer on superhydrophilic, superhydrophobic, and superbiphilic surfaces

We experimentally investigated surface roughness-augmented wettability on critical heat flux (CHF) during pool boiling with horizontally oriented surfaces. Microstructured surfaces with a wide range of well-defined surface roughness were fabricated, and a maximum CHF of ∼208 W/cm2 was achieved with a surface roughness of ∼6. An analytical force-balance model was extended to explain the CHF enhancement. The excellent agreement found between the model and experimental data supports the idea that roughness-amplified capillary forces are responsible for the CHF enhancement on structured surfaces. The insights gained from this work suggest design guidelines for new surface technologies with high heat removal capability.

Structured surfaces for enhanced pool boiling heat transfer

We report large enhancements in critical heat flux (CHF) on hierarchically structured surfaces, fabricated using electrophoretic deposition of silica nanoparticles on microstructured silicon and electroplated copper microstructures covered with copper oxide (CuO) nanostructures. A critical heat flux of ≈250 W/cm2 was achieved on a CuO hierarchical surface with a roughness factor of 13.3, and good agreement between the model proposed in our recent study and the current data was found. These results highlight the important role of roughness using structures at multiple length scales for CHF enhancement. This high heat removal capability promises an opportunity for high flux thermal management.

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Hierarchically structured surfaces for boiling critical heat flux enhancement

We investigated the role of surface microstructures in two-phase microchannels on suppressing flow instabilities and enhancing heat transfer. We designed and fabricated microchannels with well-defined silicon micropillar arrays on the bottom heated microchannel wall to promote capillary flow for thin film evaporation while facilitating nucleation only from the sidewalls. Our experimental results show significantly reduced temperature and pressure drop fluctuation especially at high heat fluxes. A critical heat flux (CHF) of 969 W/cm2 was achieved with a structured surface, a 57% enhancement compared to a smooth surface. We explain the experimental trends for the CHF enhancement with a liquid wicking model. The results suggest that capillary flow can be maximized to enhance heat transfer via optimizing the microstructure geometry for the development of high performance two-phase microchannel heat sinks.

/pdf/surface-structure-enhanced-microchannel-flow-boiling-47zjytkk2n.pdf

Kuang-Han Chu

Papers

Uni-directional liquid spreading on asymmetric nanostructured surfaces

Structured surfaces for enhanced pool boiling heat transfer

Hierarchically structured surfaces for boiling critical heat flux enhancement

Hierarchically structured surfaces for boiling critical heat flux enhancement

Surface Structure Enhanced Microchannel Flow Boiling