A fast-Fourier-transform method of topography and interferometry is proposed. By computer processing of a noncontour type of fringe pattern, automatic discrimination is achieved between elevation and depression of the object or wave-front form, which has not been possible by the fringe-contour-generation techniques. The method has advantages over moire topography and conventional fringe-contour interferometry in both accuracy and sensitivity. Unlike fringe-scanning techniques, the method is easy to apply because it uses no moving components.

Fourier-transform method of fringe-pattern analysis for computer-based topography and interferometry

A self-scanned 1024 element photodiode array and minicomputer are used to measure the phase (wavefront) in the interference pattern of an interferometer to lambda/100. The photodiode array samples intensities over a 32 x 32 matrix in the interference pattern as the length of the reference arm is varied piezoelectrically. Using these data the minicomputer synchronously detects the phase at each of the 1024 points by a Fourier series method and displays the wavefront in contour and perspective plot on a storage oscilloscope in less than 1 min (Bruning et al. Paper WE16, OSA Annual Meeting, Oct. 1972). The array of intensities is sampled and averaged many times in a random fashion so that the effects of air turbulence, vibrations, and thermal drifts are minimized. Very significant is the fact that wavefront errors in the interferometer are easily determined and may be automatically subtracted from current or subsequent wavefrots. Various programs supporting the measurement system include software for determining the aperture boundary, sum and difference of wavefronts, removal or insertion of tilt and focus errors, and routines for spatial manipulation of wavefronts. FFT programs transform wavefront data into point spread function and modulus and phase of the optical transfer function of lenses. Display programs plot these functions in contour and perspective. The system has been designed to optimize the collection of data to give higher than usual accuracy in measuring the individual elements and final performance of assembled diffraction limited optical systems, and furthermore, the short loop time of a few minutes makes the system an attractive alternative to constraints imposed by test glasses in the optical shop.

Digital wavefront measuring interferometer for testing optical surfaces and lenses

Phase shifting algorithms for fringe projection profilometry: A review

Review of single-shot 3D shape measurement by phase calculation-based fringe projection techniques

Optical methods that give displacement or strain fields are now widely used in experimental mechanics. Some of the methods can only measure in-plane displacements/strains on planar specimens and some of them can give both in-plane and out-of-plane displacement/strain fields on any kind of specimen (planar or not). In the present paper, the stereovision technique that uses two cameras to measure 3-D displacement/strain fields on any 3-D object is presented. Additionally, a quite inclusive list of references on applications of stereovision (and 3-D DIC) to experimental mechanics is given at the end of the paper.

3-D computer vision in experimental mechanics

In this paper, a novel accurate deformation distribution measurement technique by using sampling moire method is proposed. The basic principle and an experimental result of a steel beam in symmetric three-point bending are reported. In this method, the measurement area of a target is attached with an adhesive tape of a known pitch grating firstly. An ordinary CCD camera is installed on a fixed point to record the image during deformation. The captured image is analyzed by performing easy image processing, i.e., thinning-out and linear interpolation, to obtain the multiple phase-shifted moire patterns. Then, the phase distribution of the moire pattern can be calculated using phase-shifting method. Finally, the deformation distribution is calculated by the grating pitch times the phase difference of before deformation and after deformation. The experimental results in symmetric three-point bending test show that the displacement of the steel beam at loading point agree well with those obtained by an accurate displacement sensor. The average error of displacement measurement is less than 4 μm when 2 mm grating pitch is used, and it corresponds to 1/500 of the grating pitch accuracy. This indicates that noncontact deformation distribution measurement is possible by simple and easy procedure with high accuracy, high speed, and low cost for the structural evaluation of infrastructures.

Sampling Moiré Method for Accurate Small Deformation Distribution Measurement

The out-of-plane displacement of a cantilever is measured by phase-shifting digital holography. From four phase-shifted holograms of a cantilever recorded by a CCD image sensor, a complex amplitude at each pixel of the CCD plane is obtained using the conventional phase-shifting method. The complex amplitude of a cantilever is reconstructed from the complex amplitude of the CCD plane using the Fresnel diffraction integral. The phase difference distribution on the cantilever before and after deformation, i.e., the out-of-plane displacement distribution, is calculated. In order to decrease the effect of speckle noise, a new method using divided holograms is proposed. The theory and experimental results are shown.

Deformation measurement by phase-shifting digital holography

A camera based on the digital micromirror device (DMD) technology has been previously developed. In this optical system, the correspondence of each mirror of the DMD to each pixel of the CCD cannot readily be done since the pixel sizes of the DMD and the CCD are very small. An accurate pixel-to-pixel correspondence adjustment in the DMD camera by means of the phase-shifting moire method is proposed. To perform high accurate adjustment of the optical system, the phase distribution of a moire fringe pattern is analyzed when the CCD pixels and the DMD mirrors have a mismatch and/or misalignment with each other. This technique does not need a complicated setting or complex image processing to generate the moire fringe pattern, and it needs only one captured image. In the adjustment experiment, the proposed method provided very accurate adjustment whose error was less than 1/25 pixel. An experiment of phase analysis to demonstrate the usefulness was performed.

Accurate pixel-to-pixel correspondence adjustment in a digital micromirror device camera by using the phase-shifting moiré method.

Phase-measuring profilometry is an accurate and effective technique for performing three-dimensional (3D) shape and deformation measurements of diffuse objects by fringe projection. However, phase analysis cannot be performed in underexposed or overexposed areas of the detector when an object with wide reflectance is measured. A novel intensity range extension method using a digital micromirror device (DMD) camera is proposed. In the optics of the DMD camera, each pixel of the CCD corresponds exactly to each mirror of the DMD. The phase-shifted fringe patterns with high contrast can be easily captured by programming an inverse intensity pattern that depends on the reflectance of the object. Our method can provide a wider intensity range and higher accuracy for 3D shape measurement than other conventional methods in both underexposed and overexposed areas. The measurements of a replica of a metallic art object and a flat plane are analyzed experimentally to verify the effectiveness of our method. In the experiment, the percentage of invalid points due to underexposure and overexposure can be reduced from 20% to 1%.

Motoharu Fujigaki

Papers

Sampling Moiré Method for Accurate Small Deformation Distribution Measurement

Deformation measurement by phase-shifting digital holography

Accurate pixel-to-pixel correspondence adjustment in a digital micromirror device camera by using the phase-shifting moiré method.

Intensity range extension method for three-dimensional shape measurement in phase-measuring profilometry using a digital micromirror device camera.

Shape Measurement with Grating Projection Using Whole-Space Tabulation Method