Freedom of design, mass customisation, waste minimisation and the ability to manufacture complex structures, as well as fast prototyping, are the main benefits of additive manufacturing (AM) or 3D printing. A comprehensive review of the main 3D printing methods, materials and their development in trending applications was carried out. In particular, the revolutionary applications of AM in biomedical, aerospace, buildings and protective structures were discussed. The current state of materials development, including metal alloys, polymer composites, ceramics and concrete, was presented. In addition, this paper discussed the main processing challenges with void formation, anisotropic behaviour, the limitation of computer design and layer-by-layer appearance. Overall, this paper gives an overview of 3D printing, including a survey on its benefits and drawbacks as a benchmark for future research and development.

Additive manufacturing (3D printing): A review of materials, methods, applications and challenges

A review of shape memory alloy research, applications and opportunities

Shape-memory polymers and their composites: Stimulus methods and applications

Mechanical metamaterials exhibit properties and functionalities that cannot be realized in conventional materials. Originally, the field focused on achieving unusual (zero or negative) values for familiar mechanical parameters, such as density, Poisson's ratio or compressibility, but more recently, new classes of metamaterials — including shape-morphing, topological and nonlinear metamaterials — have emerged. These materials exhibit exotic functionalities, such as pattern and shape transformations in response to mechanical forces, unidirectional guiding of motion and waves, and reprogrammable stiffness or dissipation. In this Review, we identify the design principles leading to these properties and discuss, in particular, linear and mechanism-based metamaterials (such as origami-based and kirigami-based metamaterials), metamaterials harnessing instabilities and frustration, and topological metamaterials. We conclude by outlining future challenges for the design, creation and conceptualization of advanced mechanical metamaterials.

/pdf/flexible-mechanical-metamaterials-2v1rpco43b.pdf

Flexible mechanical metamaterials

A prosthetic valve assembly for use in replacing a deficient native valve comprises a replacement valve supported on an expandable valve support. If desired, one or more anchor may be used. The valve support, which entirely supports the valve annulus, valve leaflets, and valve commissure points, is configured to be collapsible for transluminal delivery and expandable to contact the anatomical annulus of the native valve when the assembly is properly positioned. The anchor engages the lumen wall when expanded and prevents substantial migration of the valve assembly when positioned in place. The prosthetic valve assembly is compressible about a catheter, and restrained from expanding by an outer sheath. The catheter may be inserted inside a lumen within the body, such as the femoral artery, and delivered to a desired location, such as the heart. When the outer sheath is retracted, the prosthetic valve assembly expands to an expanded position such that the valve and valve support expand within the deficient native valve, and the anchor engages the lumen wall.

Prosthetic Valve For Transluminal Delivery

A percutaneously inserted bistable heart valve prosthesis is folded inside a catheter for transseptal delivery to the patient's heart for implantation. The heart valve has an annular ring, a body member having a plurality of legs, each leg connecting at one end to the annular ring, claws that are adjustable from a first position to a second position by application of external force so as to allow ingress of surrounding heart tissue into the claws in the second position, and leaflet membranes connected to the annular ring, the body member and/or the legs, the leaflet membranes having a first position for blocking blood flow therethrough and a second position for allowing blood flow therethrough. The heart valve is designed such that upon removal of the external force the claws elastically revert to the first position so as to grip the heart tissue positioned within the claws, thereby holding the heart valve in place. The body member and claws may be integrated into a one-piece design. The heart valve may be used as a prosthesis for the mitral valve, aortic valve, pulmonary valve, or tricuspid valve by adapting the annular ring to fit in a respective mitral, aortic, pulmonary, or tricuspid valve opening of the heart.

Percutaneous Heart Valve

https://docs.lib.purdue.edu/cgi/viewcontent.cgi?article=1369&context=ses2014

Phase transforming cellular materials

A comprehensive thermal model for an electro-thermal-compliant (ETC) microactuator is presented in this paper. The model accounts for all modes of heat dissipation and the temperature dependence of thermophysical and heat transfer properties. The thermal modelling technique underlying the microactuator model is general and can be used for the virtual testing of any ETC device over a wide range of temperatures (300-1500 K). The influence of physical size and thermal boundary conditions at the anchors, where the device is connected to the substrate, on the behaviour of an ETC microactuator is studied by finite element simulations based on the comprehensive thermal model. Simulations show that the performance ratio of the microactuator increased by two orders of magnitude when the characteristic length of the device was increased by one order of magnitude from 0.22 to 2.2 mm. Restricting heat loss to the substrate via the device anchors increased the actuator stroke by 66% and its energy efficiency by 400%, on average, over the temperature range of 300-1500 K. An important observation made is that the size of the device and thermal boundary conditions at the device anchor primarily control the stroke, operating temperature and performance ratio of the microactuator for a given electrical conductivity.

https://iopscience.iop.org/article/10.1088/0960-1317/11/5/303/pdf

Nilesh D. Mankame

Papers

Percutaneous Heart Valve

Phase transforming cellular materials

Comprehensive thermal modelling and characterization of an electro-thermal-compliant microactuator

Topology optimization for synthesis of contact-aided compliant mechanisms using regularized contact modeling

Method for heart valve implantation