Applications of cellulose nanomaterials (CNMs) have attracted increasing attention in recent years. One conceivable path lies in their commercial applications for packaging, in which their barrier properties will play an important role in determining their competiveness with conventional materials. This review critically analyzes the performance of CNMs acting as a barrier against moisture and oxygen permeation in CNM films, CNM-coated polymers and papers, and CNM-reinforced polymer composites, gives some insights into remaining challenges, and brings an overall perspective of compositing CNMs with other materials to achieve balanced properties adequate for barrier packaging. In general, CNMs are a poor moisture barrier but excellent oxygen barrier in the dry state and are still good below 65% relative humidity. The addition of CNMs can improve the oxygen barrier of the resulting polymer composites; however, neat CNM coatings and films can afford better oxygen barrier properties than dispersed CNMs in coa...

https://www.fpl.fs.fed.us/documnts/pdf2018/fpl_2018_wang001.pdf

Moisture and Oxygen Barrier Properties of Cellulose Nanomaterial-Based Films

The barrier resistance and wettability of papers are commonly controlled by the application of petroleum-based derivatives such as polyethylene, waxes and/or fluor- derivatives as coating. While surface hydrophobicity is improved by employing these polymers, they have become disfavored due to limitations in fossil-oil resources, poor recyclability, and environmental concerns on generated waste with lack of biodegradation. Alternatively, biopolymers including polysaccharides, proteins, lipids and polyesters can be used to formulate new pathways for fully bio-based paper coatings. However, difficulties in processing of most biopolymers may arise due to hydrophilicity, crystallization behavior, brittleness or melt instabilities that hinder a full exploitation at industrial scale. Therefore, blending with other biopolymers, plasticizers and compatibilizers is advantageous to improve the coating performance. In this paper, an overview of barrier properties and processing of bio-based polymers and their composites as paper coating will be discussed. In particular, recent technical advances in nanotechnological routes for bio-based nano- composite coatings will be summarized, including the use of biopolymer nanoparticles, or nanofillers such as nanoclay and nanocellulose. The combination of biopolymers along with surface modification of nanofillers can be used to create hierarchical structures that enhance hydrophobicity, complete barrier protection and functionalities of coated papers.

https://www.mdpi.com/2079-6412/5/4/887/pdf

Bio-Based Coatings for Paper Applications

Natural occurring polymers, or biopolymers, represent a huge part of our planet biomass. They are formed by long chains of monomers of the same type or a combination of different ones. Polysaccharides are biopolymers characterized by complex secondary structures performing several roles in plants, animals, and microorganisms. Because of their versatility and biodegradability, some of them are extensively used for packaging, food, pharmaceutical, and biomedical industries as sustainable and renewable materials. In the recent years, their manipulation at the nanometric scale enormously increased the range of potential applications, boosting an interdisciplinary research attempt to exploit all the potential advantages of nanostructured polysaccharides. Biomedical investigation mainly focused on nano-objects aimed at drug delivery, tissue repair, and vaccine adjuvants. The achievement of all these applications requires the deep knowledge of polysaccharide nanomaterials’ interactions with the immune system, which orchestrates the biological response to any foreign substance entering the body. In the present manuscript we focused on natural polysaccharides of high commercial importance, namely, starch, cellulose, chitin, and its deacetylated form chitosan, as well as the seaweed-derived carrageenan and alginate. We reviewed the available information on their biocompatibility, highlighting the importance of their physicochemical feature at the nanoscale for the modulation of the immune system.

https://www.mdpi.com/1422-0067/20/20/5092/pdf

Natural Polysaccharide Nanomaterials: An Overview of Their Immunological Properties.

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Metallic Nanoparticle Inks for 3D Printing of Electronics

This work reveals the structural variations of cellulose nanofibers (CNF) prepared from different cellulose sources, including softwood (Picea abies), hardwood (Eucalyptus grandis × E. urophylla), and tunicate (Ciona intestinalis), using different preparation processes and their correlations to the formation and performance of the films prepared from the CNF. Here, the CNF are prepared from wood chemical pulps and tunicate isolated cellulose by an identical homogenization treatment subsequent to either an enzymatic hydrolysis or a 2,2,6,6-tetramethylpiperidinyl-1-oxyl (TEMPO)-mediated oxidation. They show a large structural diversity in terms of chemical, morphological, and crystalline structure. Among others, the tunicate CNF consist of purer cellulose and have a degree of polymerization higher than that of wood CNF. Introduction of surface charges via the TEMPO-mediated oxidation is found to have significant impacts on the structure, morphology, optical, mechanical, thermal, and hydrophobic properties o...

Cellulose Nanofibers from Softwood, Hardwood, and Tunicate: Preparation–Structure–Film Performance Interrelation

Nanocellulose is an interesting building block for functional materials and has gained considerable interest due to its mechanical robustness, large surface area and biodegradability. It can be formed into various structures such as solids, films and gels such as hydrogels and aerogels and combined with polymers or other materials to form composites. Mechanical, optical and barrier properties of nanofibrillated cellulose (NFC) and microfibrillated cellulose (MFC) films were studied in order to understand their potential for packaging and functional printing applications. Impact of raw material choice and nanocellulose production process on these properties was evaluated. MFC and NFC were produced following two different routes. NFC was produced using a chemical pretreatment followed by a high pressure homogenization, whereas MFC was produced using a mechanical treatment only. TEMPO-mediated oxidation followed by one step of high pressure (2,000 bar) homogenization seems to produce a similar type of NFC from both hardwood and softwood. NFC films showed superior mechanical and optical properties compared with MFC films; however, MFC films demonstrated better barrier properties against oxygen and water vapor. Both the MFC and NFC films were excellent barriers against mineral oil used in ordinary printing inks and dichlorobenzene, a common solvent used in functional printing inks. Barrier properties against vegetable oil were also found to be exceptionally good for both the NFC and MFC films.

Comparison of nano- and microfibrillated cellulose films

The present invention refers to a method of producing a coated substrate comprising the steps of: a) forming a free flowing curtain, the curtain having at least one component capable of reacting, and b) contacting the curtain with a continuous web substrate.

Method of producing a coated substrate

The present invention refers to a method of producing a coated paper or paperboard, but excluding photographic papers, comprising the steps of: (a) forming a free flowing curtain comprising at least one layer, whereby the composition forming at least one layer of the free flowing curtain has a high shear viscosity of at least about 50 mPa.s, and (b) contacting the curtain with a continuous web substrate of basepaper and paperboard.

Process for making coated paper or paperboard

Temperature effects on dynamic water absorption into paper

Printability of functional inks on multilayer curtain coated substrates was investigated. The inks represent those commonly used to produce solution processable electronic devices, such as organic transistors. The substrate, which combines sufficient barrier and printability properties for printed functional devices, was manufactured utilizing high speed curtain coating technique. The coating structure consists of a mineral pigment layer coated on top of a barrier layer. The combination of the two layers allows for controlling the absorption of ink solvents. By adjusting the thickness, porosity and surface energy of the top-coating the printability can be tuned for various functional inks. Focus was set on printing conducting silver and carbon inks, both with nano- and micrometer sized particles, as well as printing of an organic semiconductor, poly(3-hexylthiophene). The pore volume in the top-coating determined the spreading of the micrometer sized silver ink as well as the amount semiconductor per area required, whereas the pore size was the determining factor regarding penetration of the nano-sized silver ink. As a proof of concept hygroscopic insulator field effect transistors were printed on the multi-layer curtain coated paper using a custom-built roll to roll hybrid printer.

Pekka Salminen

Papers

Comparison of nano- and microfibrillated cellulose films

Method of producing a coated substrate

Process for making coated paper or paperboard

Temperature effects on dynamic water absorption into paper

Printability of functional inks on multilayer curtain coated paper