A review on machinery diagnostics and prognostics implementing condition-based maintenance

Survey on data-driven industrial process monitoring and diagnosis

Data-based process monitoring has become a key technology in process industries for safety, quality, and operation efficiency enhancement. This paper provides a timely update review on this topic. First, the natures of different industrial processes are revealed with their data characteristics analyzed. Second, detailed terminologies of the data-based process monitoring method are illustrated. Third, based on each of the main data characteristics that exhibits in the process, a corresponding problem is defined and illustrated, with review conducted with detailed discussions on connection and comparison of different monitoring methods. Finally, the relevant research perspectives and several promising issues are highlighted for future work.

Review of Recent Research on Data-Based Process Monitoring

The paper provides a state of the art review of guided wave based structural health monitoring (SHM). First, the fundamental concepts of guided wave propagation and its implementation for SHM is explained. Following sections present the different modeling schemes adopted, developments in the area of transducers for generation, and sensing of wave, signal processing and imaging technique, statistical and machine learning schemes for feature extraction. Next, a section is presented on the recent advancements in nonlinear guided wave for SHM. This is followed by section on Rayleigh and SH waves. Next is a section on real-life implementation of guided wave for industrial problems. The paper, though briefly talks about the early development for completeness,. is primarily focussed on the recent progress made in the last decade. The paper ends by discussing and highlighting the future directions and open areas of research in guided wave based SHM.

https://iopscience.iop.org/article/10.1088/0964-1726/25/5/053001/pdf

Guided wave based structural health monitoring: A review

Data mining and analytics have played an important role in knowledge discovery and decision making/supports in the process industry over the past several decades. As a computational engine to data mining and analytics, machine learning serves as basic tools for information extraction, data pattern recognition and predictions. From the perspective of machine learning, this paper provides a review on existing data mining and analytics applications in the process industry over the past several decades. The state-of-the-art of data mining and analytics are reviewed through eight unsupervised learning and ten supervised learning algorithms, as well as the application status of semi-supervised learning algorithms. Several perspectives are highlighted and discussed for future researches on data mining and analytics in the process industry.

Data Mining and Analytics in the Process Industry: The Role of Machine Learning

The application of principal component analysis and kernel density estimation to enhance process monitoring

Before structural health monitoring (SHM) technologies can be reliably implemented on structures outside laboratory conditions, the problem of environmental variability in monitored features must be first addressed. Structures that are subjected to changing environmental or operational conditions will often exhibit inherently non-stationary dynamic and quasi-static responses, which can mask any changes caused by the occurrence of damage. The current work introduces the concept of cointegration , a tool for the analysis of non-stationary time series, as a promising new approach for dealing with the problem of environmental variation in monitored features. If two or more monitored variables from an SHM system are cointegrated, then some linear combination of them will be a stationary residual purged of the common trends in the original dataset. The stationary residual created from the cointegration procedure can be used as a damage-sensitive feature that is independent of the normal environmental and operational conditions.

https://www.jstor.org/stable/pdfplus/29792882.pdf

Cointegration: a novel approach for the removal of environmental trends in structural health monitoring data

Fault diagnosis of rolling bearings based on multifractal detrended fluctuation analysis and Mahalanobis distance criterion

Vibrations of a defective rolling bearing often exhibit nonstationary and nonlinear characteristics which are submerged in strong noise and interference components. Thus, diagnostic feature extraction is always a challenge and has aroused wide concerns for a long time. In this paper, the multifractal detrended fluctuation analysis (MF-DFA) is applied to uncover the multifractality buried in nonstationary time series for exploring rolling bearing fault data. Subsequently, a new approach for fault diagnosis is proposed based on MF-DFA and Mahalanobis distance criterion. The multifractality of bearing data is estimated with the generalized the Hurst exponent and the multifractal spectrum. Five characteristic parameters which are sensitive to changes of bearing fault conditions are extracted from the spectrum for diagnosis of fault sizes. For benchmarking this new method, the empirical mode decomposition (EMD) method is also employed to analyze the same dataset. The results show that MF-DFA outperforms EMD in revealing the nature of rolling bearing fault data.

/pdf/fault-diagnosis-of-rolling-bearings-using-multifractal-1vqj1jt2wo.pdf

Fault diagnosis of rolling bearings using multifractal detrended fluctuation analysis and Mahalanobis distance criterion

This paper introduces cointegration testing method for nonstationary process monitoring, which yields a long-run dynamic equilibrium relationship for nonstationary process systems. The process variables are examined, and then a cointegration model of the tested nonstationary variables is identified. The residual sequence of the cointegration model describes the dynamic equilibrium errors of the nonstationary process system and can be further analyzed for condition monitoring and fault detection purposes. The autocorrelated residual sequence is filtered with AR model first, then compensated to keep the fault signatures from being distorted by the filtering process. An application case study to an industrial distillation unit with a nonstatioanry process shows that a tidy cointegration model can describe the dynamic equilibruim state of the unit and correctly detect abnormal behavior of the process.

Qian Chen

Papers

The application of principal component analysis and kernel density estimation to enhance process monitoring

Cointegration: a novel approach for the removal of environmental trends in structural health monitoring data

Fault diagnosis of rolling bearings based on multifractal detrended fluctuation analysis and Mahalanobis distance criterion

Fault diagnosis of rolling bearings using multifractal detrended fluctuation analysis and Mahalanobis distance criterion

Cointegration Testing Method for Monitoring Nonstationary Processes