Electrical discharge machining (EDM) is one of the earliest non-traditional machining processes. EDM process is based on thermoelectric energy between the work piece and an electrode. A pulse discharge occurs in a small gap between the work piece and the electrode and removes the unwanted material from the parent metal through melting and vaporising. The electrode and the work piece must have electrical conductivity in order to generate the spark. There are various types of products which can be produced using EDM such as dies and moulds. Parts of aerospace, automotive industry and surgical components can be finished by EDM. This paper reviews the research trends in EDM on ultrasonic vibration, dry EDM machining, EDM with powder additives, EDM in water and modeling technique in predicting EDM performances.

A review on current research trends in electrical discharge machining (EDM)

Hybrid processes in manufacturing

The GPR (Ground Penetrating Radar) conference in Hong Kong year 2016 marked the 30th anniversary of the initial meeting in Tifton, Georgia, USA on 1986. The conference has been being a bi-annual event and has been hosted by sixteen cities from four continents. Throughout these 30 years, researchers and practitioners witnessed the analog paper printout to digital era that enables very efficient collection, processing and 3D imaging of large amount of data required in GPR imaging in infrastructure. GPR has systematically progressed forward from “Locating and Testing” to “Imaging and Diagnosis” with the Holy Grail of ’Seeing the unseen’ becoming a reality. This paper reviews the latest development of the GPR’s primary infrastructure applications, namely buildings, pavements, bridges, tunnel liners, geotechnical and buried utilities. We review both the ability to assess structure as built character and the ability to indicate the state of deterioration. Finally, we outline the path to a more rigorous development in terms of standardization, accreditation, and procurement policy.

A review of Ground Penetrating Radar application in civil engineering: A 30-year journey from Locating and Testing to Imaging and Diagnosis

Intrinsically smart, metal matrix composites (MMCs) are lightweight and high-performance materials having ever expanding industrial applications. The structural and the functional properties of these materials can be altered as per the industrial demands. The process technologies indulged in fabrication and machining of these materials attract the researchers and industrial community. Hybrid electric discharge machining is a promising and the most reliable nonconventional machining process for MMCs. It exhibits higher competence for machining complex shapes with greater accuracy. This paper presents an up-to-date review of progress and benefits of different routes for fabrication and machining of composites. It reports certain practical analysis and research findings including various issues on fabrication and machining of MMCs. It is concluded that polycrystalline tools and diamond-coated tools are best suitable for various conventional machining operations. High speed, small depth of cut and low feed ra...

Fabrication and Machining of Metal Matrix Composites: A Review

The purpose of this paper is to provide a comprehensive state of the art of fatigue and cyclic loading of natural rock materials. Papers published in the literature are classified and listed in order to ease bibliographical review, to gather data (sometimes contradictory) on classical experimental results and to analyse the main interpretation concepts. Their advantages and limitations are discussed, and perspectives for further work are highlighted. The first section summarises and defines the different experimental set-ups (type of loading, type of experiment) already applied to cyclic/fatigue investigation of rock materials. The papers are then listed based on these different definitions. Typical results are highlighted in next section. Fatigue/cyclic loading mainly results in accumulation of plastic deformation and/or damage cycle after cycle. A sample cyclically loaded at constant amplitude finally leads to failure even if the peak load is lower than its monotonic strength. This subcritical crack is due to a diffuse microfracturing and decohesion of the rock structure. The third section reviews and comments the concepts used to interpret the results. The fatigue limit and S–N curves are the most common concepts used to describe fatigue experiments. Results published from all papers are gathered into a single figure to highlight the tendency. Predicting the monotonic peak strength of a sample is found to be critical in order to compute accurate S–N curves. Finally, open questions are listed to provide a state of the art of grey areas in the understanding of fatigue mechanisms and challenges for the future.

/pdf/cyclic-and-fatigue-behaviour-of-rock-materials-review-1wp1rdhrth.pdf

Cyclic and Fatigue Behaviour of Rock Materials: Review, Interpretation and Research Perspectives

Grouting is a major method used to prevent water and mud inrush in tunnels and underground engineering. In this paper, the current situation of control and prevention of water and mud inrush is summarized and recent advances in relevant theories, grout/equipment, and critical techniques are introduced. The time-variant equations of grout viscosity at different volumetric ratios were obtained based on the constitutive relation of typical fast curing grouts. A large-scale dynamic grouting model testing system (4000 mm × 2000 mm × 5 mm) was developed, and the diffusions of cement and fast curing grouts in dynamic water grouting were investigated. The results reveal that the diffusions of cement grouts and fast curing grouts are U-shaped and asymmetric elliptical, respectively. A multi-parameter real-time monitoring system ( ϕ  = 1.5 m, h  = 1.2 m) was developed for the grouting process to study the diffusion and reinforcement mechanism of grouting in water-rich faulted zone. A high early strength cream-type reinforcing/plugging grout, a high permeability nano-scale silica gel grout, and a high-expansion filling grout were proposed for the control of water hazards in weak water-rich faulted zone rocks, water inrush in karst passages, and micro-crack water inrush, respectively. Complement technologies and equipment for industrial applications were also proposed. Additionally, a novel full-life periodic dynamic water grouting with the critical grouting borehole as the core was proposed. The key techniques for the control of water inrush in water-rich faulted zone, jointed fissures and karst passages, and micro-crack water inrush were developed.

Protection against water or mud inrush in tunnels by grouting: A review

This study focuses on using ultrasonic to improve the efficiency in electrical discharge machining (EDM) in gas medium. The new method is referred to as ultrasonic-assisted electrical discharge machining (UEDM). In the process of UEDM in gas, the tool electrode is a thin-walled pipe, the high-pressure gas medium is applied from inside, and the ultrasonic actuation is applied onto the workpiece. In our experiment, the workpiece material is AISI 1045 steel and the electrode material is copper. The experiment results indicate that (a) the Material Removal Rate (MRR) is increased with respect to the increase of the open voltage, the pulse duration, the amplitude of ultrasonic actuation, the discharge current, and the decrease of the wall thickness of electrode pipe; and (b) the surface roughness is increased with respect to the increase of the open voltage, the pulse duration, and the discharge current. Based on experimental results, a theoretical model to estimate the MRR and the surface roughness is developed.

An investigation of ultrasonic-assisted electrical discharge machining in gas

Experimental study on performance of cement-based grouts admixed with fly ash, bentonite, superplasticizer and water glass

Finite element analysis of the hydro-mechanical behavior of an underground crude oil storage facility in granite subject to cyclic loading during operation

Qingsong Zhang

Papers

Protection against water or mud inrush in tunnels by grouting: A review

An investigation of ultrasonic-assisted electrical discharge machining in gas

Experimental study on performance of cement-based grouts admixed with fly ash, bentonite, superplasticizer and water glass

Finite element analysis of the hydro-mechanical behavior of an underground crude oil storage facility in granite subject to cyclic loading during operation

Calcination of calcium sulphoaluminate cement using flue gas desulfurization gypsum as whole calcium oxide source