A detailed experimental analysis of the effects of the Reynolds number and free-stream turbulence intensity on the aerodynamic performance of a very high-lift, mid-loaded low-pressure turbine blade (T106C) is presented in this paper. The study was carried out on a large scale linear cascade in the VKI S1/C high-speed wind tunnel, operating at high exit Mach number (0.65) with a range of low Reynolds numbers (80,000–160,000) and three levels of free-stream turbulence intensity (0.8–3.2%). In the first part of the paper, the overall aerodynamic performance of the airfoil is presented, based on mid-span measurements performed by means of static pressure taps, hot-film sensors and a 5-hole probe traversing downstream of the cascade. Some specific features of separated flow transition are also discussed for selected cases. The second part presents the analysis of the results in terms of correlations derived for the characteristic points of boundary layer separation and transition. A comparison with some previously published prediction models is shown. The large variety of boundary conditions provides a unique database for validating codes dealing with separated flow transition in turbomachinery.Copyright © 2010 by ASME

Aerodynamic Performance of a Very High Lift Low Pressure Turbine Airfoil (T106C) at Low Reynolds and High Mach Number With Effect of Free Stream Turbulence Intensity

Identification of flow phenomena over NACA 4412 wind turbine airfoil at low Reynolds numbers and role of laminar separation bubble on flow evolution

Ever increasing thermal loads on gas turbine components require improved cooling schemes to extend component life. Engine designers often rely on multiple thermal protection techniques, including internal cooling and external film cooling. A conjugate heat transfer model for the endwall of a seven blade cascade was developed to examine the impact of both convective cooling and solid conduction through the endwall. Appropriate parameters were scaled to ensure engine relevant temperatures were reported. External film cooling and internal jet impingement cooling were tested separately and together for their combined effects. Experiments with only film cooling showed high effectiveness around film cooling holes due to convective cooling within the holes. Internal impingement cooling provided more uniform effectiveness than film cooling, and impingement effectiveness improved markedly with increasing blowing ratio. Combining internal impingement and external film cooling produced overall effectiveness values as high as 0.4. A simplified one-dimensional heat transfer analysis was used to develop a prediction of the combined overall effectiveness using results from impingement only and film cooling only cases. The analysis resulted in relatively good predictions, which served to reinforce the consistency of the experimental data.Copyright © 2013 by ASME

Overall Effectiveness of a Blade Endwall With Jet Impingement and Film Cooling

Investigation of pre-stall flow control on wind turbine blade airfoil using roughness element

Complex vortical secondary flows that are present near the endwall of an axial gas turbine blade are responsible for high heat transfer rates and high aerodynamic losses. The application of non-axisymmetric, three-dimensional contouring to the endwall surface has been shown to reduce the strength of the vortical flows and decrease total pressure losses when compared to a flat endwall. The reduction of secondary flow strength with non-axisymmetric contouring might also be expected to reduce endwall heat transfer. In this study, measurements of endwall heat transfer were taken for a low-pressure turbine blade geometry with both flat and three-dimensional contoured endwalls. Endwall oil flow visualization indicated a reduction in the passage vortex strength for the contoured endwall geometry. Heat transfer levels were reduced by 20 percent in regions of high heat transfer with the contoured endwall, as compared to the flat endwall. The heat transfer benefit of the endwall contour was not affected by changes in the cascade Reynolds number.Copyright © 2009 by ASME

Heat Transfer for a Turbine Blade With Nonaxisymmetric Endwall Contouring

Experimental measurements of the mean and turbulent flow field were preformed downstream of a low-speed linear turbine cascade. The influence of turbulence on the production of secondary losses is examined. Steady pressure measurements were collected using a seven-hole pressure probe and the turbulent flow quantities were measured using a rotatable x-type hotwire probe. Each probe was traversed downstream of the cascade along planes positioned at three axial locations: 100%, 120% and 140% of the axial chord (Cx ) downstream of the leading edge. The seven-hole pressure probe was used to determine the local total and static pressure as well as the three mean velocity components. The rotatable x-type hotwire probe, in addition to the mean velocity components, provided the local Reynolds stresses and the turbulent kinetic energy. The axial development of the secondary losses is examined in relation to the rate at which mean kinetic energy is transferred to turbulent kinetic energy. In general, losses are generated as a result of the mean flow dissipating kinetic energy through the action of viscosity. The production of turbulence can be considered a preliminary step in this process. The measured total pressure contours from the three axial locations (1.00, 1.20 and 1.40Cx ) demonstrate the development of the secondary losses. The peak loss core in each plane consists mainly of low momentum fluid that originates from the inlet endwall boundary layer. There are, however, additional losses generated as the flow mixes with downstream distance. These losses have been found to relate to the turbulent Reynolds stresses. An examination of the turbulent deformation work term demonstrates a mechanism of loss generation in the secondary flow region. The importance of the Reynolds shear stress to this process is explored in detail.Copyright © 2010 by ASME

Measurements of Losses and Reynolds Stresses in the Secondary Flow Downstream of a Low-Speed Linear Turbine Cascade

This two-part paper presents a detailed experimental investigation of the laminar separation and transition phenomena on the suction surface of a high-lift low-pressure (LP) turbine airfoil, PakB. The first part describes the influence of Reynolds number, freestream turbulence intensity and turbulence length scale on the PakB airfoil under steady inflow conditions. The present measurements are distinctive in that a closely-spaced array of hot-film sensors has allowed a very detailed examination to be made of both the steady and unsteady behaviour of the suction surface boundary layer. In addition, this paper presents a technique for interpreting the transition process in steady, and periodically unsteady, separated flows based on dynamic and statistical properties of the hot-film measurements. Measurements were made at Reynolds number varying from 25,000 to 150,000 and for freestream turbulence intensities of 0.4%, 2% and 4%. Two separate grids were used to generate turbulence intensity of 4% with integral length scales of about 10% and 40% of the airfoil axial chord length. The first is comparable with the turbulence length scales expected in the engine and the second is considerably larger. While the higher levels of freestream turbulence intensity promoted earlier transition and a shorter separation bubble, the varying turbulence length scale did not have a noticeable effect on the transition process. The size of the separation bubble increased with decreasing Reynolds number, and under low freestream turbulence levels the bubble failed to reattach at low Reynolds numbers. As expected, the losses increased with the length of the separation bubble on the suction side of the airfoil, and increased significantly when the bubble failed to reattach.Copyright © 2007 by ASME

Aerodynamics of a Low-Pressure Turbine Airfoil at Low Reynolds Numbers—Part I: Steady Flow Measurements

The relative motion of rotor and stator blade rows causes periodically unsteady flows that influence the performance of airfoils through their effects on the boundary layer development. Part 1 of this two-part paper described the influence of Reynolds number, freestream turbulence intensity and turbulence length scales on a low-pressure (LP) high-lift turbine airfoil, PakB, under steady inlet flow conditions. The aerodynamic behaviour of the same airfoil under the influence of incoming wakes is presented in Part 2. The unsteady effects of wakes from a single upstream blade-row were measured in a low-speed linear cascade facility at Reynolds numbers of 25000, 50000 and 100000 and at two freestream turbulence intensity levels of 0.4% and 4%. In addition, eight reduced frequencies between 0.53 and 3.2, at three flow coefficients of 0.5, 0.7 and 1.0 were examined. The complex wake-induced transition, flow separation and reattachment on the suction surface boundary layer was determined from an array of closely-spaced surface hot-film sensors. The wake-induced transition caused the separated boundary layer to reattach to the suction surface at all conditions examined. The time-varying profile losses were measured downstream of the trailing edge. Profile losses increase with decreasing Reynolds number and the influence of increased freestream turbulence intensity is only evident in between wake-passing events at low reduced frequencies. At higher values of reduced frequency, the losses increase slightly and for the cases examined here, losses were slightly larger at lower flow coefficients than the higher flow coefficients. An optimum wake-passing frequency was observed at which the profile losses were a minimum.Copyright © 2007 by ASME

Aerodynamics of a low-pressure turbine airfoil at low reynolds numbers-part ii: Blade-wake interaction

Hot-Film Measurements of Boundary Layer Transition, Separartion and Reattachment on a Low-Pressure Turbine Airfoil at Low Reynolds Numbers

An experimental investigation of the endwall flows in two transonic linear turbine cascades was presented at the 2010 ASME Turbo Expo (GT2010–22760). Endwall contouring was subsequently implemented in these cascades to control the secondary flows, and reduce the total pressure losses. The current paper presents experimental results from these cascades to assess the effectiveness of endwall contouring in the transonic flow regime. The experimental results include blade loadings, total pressure losses, streamwise vorticity and secondary kinetic energy distributions. In addition, surface flow visualization results are presented in order to interpret the endwall limiting streamlines within the blade passages. The flat-endwall and contoured-endwall cascades produce very similar midspan loading distributions and profile losses, but exhibit different secondary flows. The endwall surface flow visualization results indicate weaker interaction between the secondary flows and the blade suction surface boundary layers in the contoured cascades. Overall, the implementation of endwall contouring results in smaller and less intense vortical structures, and the reduction of the associated secondary kinetic energy (SKE) and exit flow angle variations. However, the mass-averaged losses at the main measurement plane, located 40% axial chord lengths downstream of the cascade (1.4CX ), do not corroborate the numerically predicted improvements for the contoured cascades. This is in part attributed to slower mixing rates of the secondary flows in the compressible flow regime. The mass-averaged results at 2.0CX , on the other hand, show smaller losses for the contoured cascades associated with smaller SKE dissipation downstream of the cascades. Accordingly, the mixed-out row losses also show improvements for the contoured cascades.Copyright © 2011 by ASME

S. A. Sjolander

Papers

Measurements of Losses and Reynolds Stresses in the Secondary Flow Downstream of a Low-Speed Linear Turbine Cascade

Aerodynamics of a Low-Pressure Turbine Airfoil at Low Reynolds Numbers—Part I: Steady Flow Measurements

Aerodynamics of a low-pressure turbine airfoil at low reynolds numbers-part ii: Blade-wake interaction

Hot-Film Measurements of Boundary Layer Transition, Separartion and Reattachment on a Low-Pressure Turbine Airfoil at Low Reynolds Numbers

Application of Endwall Contouring to Transonic Turbine Cascades: Experimental Measurements at Design Conditions