Increased use of reconstruction procedures in orthopedics, due to trauma, tumor, deformity, degeneration and an aging population, has caused a blossom, not only in surgical advancement, but also in the development of bone implants. Traditional synthetic porous scaffolds are made of metals, polymers, ceramics or even composite biomaterials, in which the design does not consider the native structure and properties of cells and natural tissues. Thus, these synthetic scaffolds often poorly integrate with the cells and surrounding host tissue, thereby resulting in unsatisfactory surgical outcomes due to poor corrosion and wear, mechanical mismatch, unamiable surface environment, and other unfavorable properties. Musculoskeletal tissue reconstruction is the ultimate objective in orthopedic surgery. This objective can be achieved by (i) prosthesis or fixation device implantation, and (ii) tissue engineered bone scaffolds. These devices focus on the design of implants, regardless of the choice of new biomaterials. Indeed, metallic materials, e.g. 316L stainless steel, titanium alloys and cobalt chromium alloys, are predominantly used in bone surgeries, especially in the load-bearing zone of prostheses. The engineered scaffolds take biodegradability, cell biology, biomolecules and material mechanical properties into account, in which these features are ideally suited for bone tissue repair and regeneration. Therefore, the design of the scaffold is extremely important to the success of clinical outcomes in musculoskeletal surgeries. The ideal scaffolds should mimic the natural extracellular matrix (ECM) as much as possible, since the ECM found in natural tissues supports cell attachment, proliferation, and differentiation, indicating that scaffolds should consist of appropriate biochemistry and nano/micro-scale surface topographies, in order to formulate favorable binding sites to actively regulate and control cell and tissue behavior, while interacting with host cells. In addition, scaffolds should also possess a similar macro structure to what is found in natural bone. This feature may provide space for the growth of cells and new tissues, as well as for the carriers of growth factors. Another important concern is the mechanical properties of scaffolds. It has been reported that the mechanical features can significantly influence the osteointegration between implants and surrounding tissues, as well as cell behaviors. Since natural bone exhibits super-elastic biomechanical properties with a Young's modulus value in the range of 1–27 GPa, the ideal scaffolds should mimic strength, stiffness and mechanical behavior, so as to avoid possible post-operation stress shielding effects, which induce bone resorption and consequent implant failure. In addition, the rate of degradation and the by-products of biodegradable materials are also critical in the role of bone regeneration. Indeed, the mechanical integrity of a scaffold will be significantly reduced if the degradation rate is rapid, thereby resulting in a pre-matured collapse of the scaffold before the tissue is regenerated. Another concern is that the by-products upon degradation may alter the tissue microenvironment and then challenge the biocompatibility of the scaffold and the subsequent tissue repair. Therefore, these two factors should be carefully considered when designing new biomaterials for tissue regeneration. To address the aforementioned questions, an overview of the design of ideal biomimetic porous scaffolds is presented in this paper. Hence, a number of original engineering processes and techniques, including the production of a hierarchical structure on both the macro- and nano-scales, the adjustment of biomechanical properties through structural alignment and chemical components, the control of the biodegradability of the scaffold and its by-products, the change of biomimetic surface properties by altering interfacial chemistry, and micro- and nano-topographies will be discussed. In general, the concepts and techniques mentioned above provide insights into designing superior biomimetic scaffolds for bone tissue engineering.

Biomimetic porous scaffolds for bone tissue engineering

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Biodegradable magnesium alloys for orthopaedic applications: A review on corrosion, biocompatibility and surface modifications

This paper provides a review of recent developments in the field of Mg corrosion and puts those into context. This includes considerations of corrosion manifestations, material influences, surface treatment, anodization, coatings, inhibition, biodegradable medical applications, stress corrosion cracking, flammability, corrosion mechanisms for HP Mg, critical evaluation of corrosion mechanisms, and concluding remarks. There has been much research recently, and much research continues in this area. This is expected to produce significantly better, more-corrosion-resistant Mg alloys.

Review of Recent Developments in the Field of Magnesium Corrosion

This paper is a review of the most recent and relevant achievements (from 2001 to 2013) on the development of organic–inorganic hybrid (OIH) coatings produced by sol–gel-derived methods to improve resistance to oxidation/corrosion of different metallic substrates and their alloys. This review is focused on the research of OIH coatings based on siloxanes using the sol–gel process conducted at an academic level and aims to summarize the materials developed and identify perspectives for further research. The fundamentals of sol–gel are described, including OIH classification, the interaction with the substrate, their advantages, and limitations. The main precursors used in the synthesis of OIH sol–gel coatings for corrosion protection are also discussed, according to the metallic substrate used. Finally, a multilayer system to improve the resistance to corrosion is proposed, based on OIH coatings produced by the sol–gel process, and the future research challenges are debated.

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Organic–inorganic hybrid sol–gel coatings for metal corrosion protection: a review of recent progress

Design of magnesium alloys with controllable degradation for biomedical implants: From bulk to surface.

Recent progress in corrosion protection of magnesium alloys by organic coatings

To impart electrical conductivity on magnesium alloy micro-arc oxidation coatings, a graphite/epoxy conductive layer was prepared on the surface of a ceramic layer in this work, focusing on wear behavior and corrosion resistance of the coating. At a graphite weight of 80 wt%, the square resistance of the coating decreased to 217.6 kΩ/□, and it exhibited good resistance. Combined with the distribution of graphite particles in the coating and the change in surface resistance, we determined that the conductive mechanism of the coating occurred through quantum tunneling when the graphite content was 60 wt%. When the graphite content increased from 60 to 80 and 100 wt%, the formation of conductive paths on the surface of the coating further improved the conductivity. The hardness of the organic coatings was positively related to the graphite content. Analysis of the wear scars and wear debris after dry friction and wear testing showed that the wear forms of the coating consisted of abrasive wear when the graphite content was in the range of 20–40 wt%. When the graphite content was in the range of 60–100 wt%, the wear forms of the coating consisted of abrasive wear and peeling wear.

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Su Zhang

Papers

Recent progress in corrosion protection of magnesium alloys by organic coatings

Effect of Graphite Content on the Conductivity, Wear Behavior, and Corrosion Resistance of the Organic Layer on Magnesium Alloy MAO Coatings

Microstructure and electrical conductivity of electroless copper plating layer on magnesium alloy micro-arc oxidation coating