Selective catalytic reduction with NH3 (NH3-SCR) is the most efficient technology to reduce the emission of nitrogen oxides (NOx) from coal-fired industries, diesel engines, etc. Although V2O5-WO3(MoO3)/TiO2 and CHA structured zeolite catalysts have been utilized in commercial applications, the increasing requirements for broad working temperature window, strong SO2/alkali/heavy metal-resistance, and high hydrothermal stability have stimulated the development of new-type NH3-SCR catalysts. This review summarizes the latest SCR reaction mechanisms and emerging poison-resistant mechanisms in the beginning and subsequently gives a comprehensive overview of newly developed SCR catalysts, including metal oxide catalysts ranging from VOx, MnOx, CeO2, and Fe2O3 to CuO based catalysts; acidic compound catalysts containing vanadate, phosphate and sulfate catalysts; ion exchanged zeolite catalysts such as Fe, Cu, Mn, etc. exchanged zeolite catalysts; monolith catalysts including extruded, washcoated, and metal-mesh/foam-based monolith catalysts. The challenges and opportunities for each type of catalysts are proposed while the effective strategies are summarized for enhancing the acidity/redox circle and poison-resistance through modification, creating novel nanostructures, exposing specific crystalline planes, constructing protective/sacrificial sites, etc. Some suggestions are given about future research directions that efforts should be made in. Hopefully, this review can bridge the gap between newly developed catalysts and practical requirements to realize their commercial applications in the near future.

Selective Catalytic Reduction of NOx with NH3 by Using Novel Catalysts: State of the Art and Future Prospects.

Owing to the vast diversity of linkers, nodes, and topologies, metal–organic frameworks can be tailored for specific tasks, such as chemical separations or catalysis. Accordingly, these materials have attracted significant interest for capture and/or detoxification of toxic industrial chemicals and chemical warfare agents. In this paper, we review recent experimental and computational work pertaining to the capture of several industrially-relevant toxic chemicals, including NH3, SO2, NO2, H2S, and some volatile organic compounds, with particular emphasis on the challenging issue of designing materials that selectively adsorb these chemicals in the presence of water. We also examine recent research on the capture and catalytic degradation of chemical warfare agents such as sarin and sulfur mustard using metal–organic frameworks.

Metal–organic frameworks for the removal of toxic industrial chemicals and chemical warfare agents

The utilization of fossil fuels has enabled an unprecedented era of prosperity and advancement of well-being for human society. However, the associated increase in anthropogenic carbon dioxide (CO2) emissions can negatively affect global temperatures and ocean acidity. Moreover, fossil fuels are a limited resource and their depletion will ultimately force one to seek alternative carbon sources to maintain a sustainable economy. Converting CO2 into value-added chemicals and fuels, using renewable energy, is one of the promising approaches in this regard. Major advances in energy-efficient CO2 conversion can potentially alleviate CO2 emissions, reduce the dependence on nonrenewable resources, and minimize the environmental impacts from the portions of fossil fuels displaced. Methanol (CH3OH) is an important chemical feedstock and can be used as a fuel for internal combustion engines and fuel cells, as well as a platform molecule for the production of chemicals and fuels. As one of the promising approaches, thermocatalytic CO2 hydrogenation to CH3OH via heterogeneous catalysis has attracted great attention in the past decades. Major progress has been made in the development of various catalysts including metals, metal oxides, and intermetallic compounds. In addition, efforts are also put forth to define catalyst structures in nanoscale by taking advantage of nanostructured materials, which enables the tuning of the catalyst composition and modulation of surface structures and potentially endows more promising catalytic performance in comparison to the bulk materials prepared by traditional methods. Despite these achievements, significant challenges still exist in developing robust catalysts with good catalytic performance and long-term stability. In this review, we will provide a comprehensive overview of the recent advances in this area, especially focusing on structure-activity relationship, as well as the importance of combining catalytic measurements, in situ characterization, and theoretical studies in understanding reaction mechanisms and identifying key descriptors for designing improved catalysts.

Recent Advances in Carbon Dioxide Hydrogenation to Methanol via Heterogeneous Catalysis.

Metal-organic frameworks (MOFs) are a class of distinctive porous crystalline materials constructed by metal ions/clusters and organic linkers. Owing to their structural diversity, functional adjustability, and high surface area, different types of MOF-based single metal sites are well exploited, including coordinately unsaturated metal sites from metal nodes and metallolinkers, as well as active metal species immobilized to MOFs. Furthermore, controllable thermal transformation of MOFs can upgrade them to nanomaterials functionalized with active single-atom catalysts (SACs). These unique features of MOFs and their derivatives enable them to serve as a highly versatile platform for catalysis, which has actually been becoming a rapidly developing interdisciplinary research area. In this review, we overview the recent developments of catalysis at single metal sites in MOF-based materials with emphasis on their structures and applications for thermocatalysis, electrocatalysis, and photocatalysis. We also compare the results and summarize the major insights gained from the works in this review, providing the challenges and prospects in this emerging field.

Metal-Organic Framework-Based Catalysts with Single Metal Sites.

Extensive calculations based on density functional theory have been carried out to understand the origin of magnetism in undoped ZnO thin films as found in recent experiments. The observed magnetism is confirmed to be due to Zn, instead of O, vacancy. The main source of the magnetic moment, however, arises from the unpaired 2p electrons at O sites surrounding the Zn vacancy with each nearest-neighbor O atom carrying a magnetic moment ranging from 0.490 to 0.740 B. Moreover, the study of vacancy-vacancy interactions indicates that in the ground state, the magnetic moments induced by Zn vacancies prefer to ferromagnetically couple with the antiferromagnetic state lying 44 meV higher in energy. Since this is larger than the thermal energy at room temperature, the ferromagnetic state can be stable against thermal fluctuations. Calculations and discussions are also extended to ZnO nanowires that have larger surface to volume ratio. Here, the Zn vacancies are found to lead to the ferromagnetic state too. The present theoretical study not only demonstrates that ZnO samples can be magnetic even without transition-metal doping but also suggests that introducing Zn vacancy is a natural and an effective way to fabricate magnetic ZnO nanostructures. In addition, vacancy mediated magnetic ZnO nanostructures may have certain advantages over transition-metal doped systems in biomedical applications.

https://absimage.aps.org/image/MAR08/MWS_MAR08-2007-004197.pdf

Zinc Vacancy induced magnetism in ZnO thin films and nanowires

Direct ethanol fuel cell technology suffers from a lack of effective anode catalysts for complete ethanol oxidation reaction (EOR). Pd and Pd-based catalysts showed some promise, but only a trace amount of CO₂ was detected as the product. The difficulty of C–C bond cleavage and the formation of acetic acid are commonly believed to be great obstacles toward complete EOR. The limited formation of CO₂ also suggests that acetic acid may not be the only dead-end product that prevents complete EOR. A careful study on the reaction pathway leading to complete EOR is needed to better understand and design effective EOR catalysts. As such, we studied 17 key elementary reactions on Pd surfaces using density functional theory (DFT) and designed experiments to confirm some of the DFT findings. The results show that, in addition to the acetic acid formation, other poisonous species, C, CH, CCO, or dimerization of acetaldehyde, are also largely responsible for the limited formation of CO₂ on Pd catalysts due to their strong adsorptions to the catalysts which block the active sites. The ethanol oxidation shows totally different reaction pathways in neutral and alkaline media. The DFT calculation result provided important insights into the catalysis of complete ethanol oxidation. The experiment result showed that EOR on PdCu alloy nanoparticle catalyst has higher catalytic activity than that on Pd nanoparticle catalyst, suggesting fast kinetics of initial dehydrogenation on the alloy catalyst.

Poisonous Species in Complete Ethanol Oxidation Reaction on Palladium Catalysts

There is a required need for improving low-temperature selective catalytic reduction with ammonia (NH3-SCR) activities of catalysts. In this paper, Cu-SAPO-34 and Mn/Cu-SAPO-34 catalysts were prepared by a one-pot hydrothermal synthesis method. ICP-OES, N2 adsorption/desorption, XRD, FT-IR, SEM, H2-TPR, XPS, NH3/NO-TPD were performed to study the properties of the catalysts. Mn promoted Cu-SAPO-34 shows considerably improvement in low-temperature NH3-SCR activity with almost 100% NOx conversion between 220–300 °C. It is suggested that the excellent catalytic activity of Mn/Cu-SAPO-34 is ascribed to MnO2 which can promote “fast-SCR”. H2O/SO2 resistance tests were also investigated and the results show that the catalysts both exhibit strong resistance to H2O but the introduction of Mn doesn’t improve the SO2 resistance of Cu-SAPO-34.

Role of Mn: Promotion of Fast-SCR for Cu-SAPO-34 in Low-Temperature Selective Catalytic Reduction with Ammonia

Developing a new type of low-cost and high-efficiency non-noble metal catalyst is beneficial for industrially massive synthesis of alcohols from carboxylic acids which can be obtained from renewable biomass. In this work, the effect of active oxygen vacancies on ethanol synthesis from acetic acid hydrogenation over defective In2O3(110) surfaces has been studied using periodic density functional theory (DFT) calculations. The relative stabilities of six surface oxygen vacancies from Ov1 to Ov6 on the In2O3(110) surface were compared. D1 and D4 surfaces with respective Ov1 and Ov4 oxygen vacancies were chosen to map out the reaction paths from acetic acid to ethanol. A reaction cycle mechanism between the perfect and defective states of the In2O3 surface was found to catalyze the formation of ethanol from acetic acid hydrogenation. By H2 reduction the oxygen vacancies on the In2O3 surface play key roles in promoting CH3COO* hydrogenation and C–O bond breaking in acetic acid hydrogenation. The acetic acid, in turn, benefits the creation of oxygen vacancies, while the C–O bond breaking of acetic acid refills the oxygen vacancy and, thereby, sustains the catalytic cycle. The In2O3 based catalysts were shown to be advantageous over traditional noble metal catalysts in this paper by theoretical analysis.

Effect of surface oxygen vacancy sites on ethanol synthesis from acetic acid hydrogenation on a defective In2O3(110) surface.

Morphology control of manganese-based catalysts for low-temperature selective catalytic reduction of NOx

Using first-principles calculations based on density functional theory, we investigated systematically the electronic structures and magnetic properties of Cr monodoped and (Cr, Al) codoped in ZnO. The results indicate that Cr monodoped in ZnO favors a spin-polarized state with a total magnetic moment of 7.50μB per supercell and the magnetic moment mainly comes from the unpaired 3d electrons of Cr atoms. In addition, it was found that the ferromagnetic exchange interaction between Cr atoms is short-ranged in Cr monodoped ZnO. Interestingly, the ferromagnetic stability can be enhanced significantly by codoping AlZn. We think that the enhancement of ferromagnetic stability should be attributed to the additional electrons introduced by AlZn codoping.

Yifei Chen

Papers

Poisonous Species in Complete Ethanol Oxidation Reaction on Palladium Catalysts

Role of Mn: Promotion of Fast-SCR for Cu-SAPO-34 in Low-Temperature Selective Catalytic Reduction with Ammonia

Effect of surface oxygen vacancy sites on ethanol synthesis from acetic acid hydrogenation on a defective In2O3(110) surface.

Morphology control of manganese-based catalysts for low-temperature selective catalytic reduction of NOx

Electronic structure and magnetic properties of Cr monodoped and (Cr, Al) codoped ZnO