Showing papers in "THE Coatings in 2017"

A Guide to and Review of the Use of Multiwavelength Raman Spectroscopy for Characterizing Defective Aromatic Carbon Solids: from Graphene to Amorphous Carbons

Abstract: sp2 hybridized carbons constitute a broad class of solid phases composed primarily of elemental carbon and can be either synthetic or naturally occurring Some examples are graphite, chars, soot, graphene, carbon nanotubes, pyrolytic carbon, and diamond-like carbon They vary from highly ordered to completely disordered solids and detailed knowledge of their internal structure and composition is of utmost importance for the scientific and engineering communities working with these materials Multiwavelength Raman spectroscopy has proven to be a very powerful and non-destructive tool for the characterization of carbons containing both aromatic domains and defects and has been widely used since the 1980s Depending on the material studied, some specific spectroscopic parameters (eg, band position, full width at half maximum, relative intensity ratio between two bands) are used to characterize defects This paper is addressed first to (but not limited to) the newcomer in the field, who needs to be guided due to the vast literature on the subject, in order to understand the physics at play when dealing with Raman spectroscopy of graphene-based solids We also give historical aspects on the development of the Raman spectroscopy technique and on its application to sp2 hybridized carbons, which are generally not presented in the literature We review the way Raman spectroscopy is used for sp2 based carbon samples containing defects As graphene is the building block for all these materials, we try to bridge these two worlds by also reviewing the use of Raman spectroscopy in the characterization of graphene and nanographenes (eg, nanotubes, nanoribbons, nanocones, bombarded graphene) Counterintuitively, because of the Dirac cones in the electronic structure of graphene, Raman spectra are driven by electronic properties: Phonons and electrons being coupled by the double resonance mechanism This justifies the use of multiwavelength Raman spectroscopy to better characterize these materials We conclude with the possible influence of both phonon confinement and curvature of aromatic planes on the shape of Raman spectra, and discuss samples to be studied in the future with some complementary technique (eg, high resolution transmission electron microscopy) in order to disentangle the influence of structure and defects

State of the Art of Antimicrobial Edible Coatings for Food Packaging Applications

Abstract: The interest for the development of new active packaging materials has rapidly increased in the last few years. Antimicrobial active packaging is a potential alternative to protect perishable products during their preparation, storage and distribution to increase their shelf-life by reducing bacterial and fungal growth. This review underlines the most recent trends in the use of new edible coatings enriched with antimicrobial agents to reduce the growth of different microorganisms, such as Gram-negative and Gram-positive bacteria, molds and yeasts. The application of edible biopolymers directly extracted from biomass (proteins, lipids and polysaccharides) or their combinations, by themselves or enriched with natural extracts, essential oils, bacteriocins, metals or enzyme systems, such as lactoperoxidase, have shown interesting properties to reduce the contamination and decomposition of perishable food products, mainly fish, meat, fruits and vegetables. These formulations can be also applied to food products to control gas exchange, moisture permeation and oxidation processes.

On the Durability and Wear Resistance of Transparent Superhydrophobic Coatings

Abstract: Transparent liquid repellent coatings with exceptional wear and abrasion resistance are very demanding to fabricate. The most important reason for this is the fact that majority of the transparent liquid repellent coatings have so far been fabricated by nanoparticle assembly on surfaces in the form of films. These films or coatings demonstrate relatively poor substrate adhesion and rubbing induced wear resistance compared to polymer-based transparent hydrophobic coatings. However, recent advances reported in the literature indicate that considerable progress has now been made towards formulating and applying transparent, hydrophobic and even oleophobic coatings onto various substrates which can withstand certain degree of mechanical abrasion. This is considered to be very promising for anti-graffiti coatings or treatments since they require resistance to wear abrasion. Therefore, this review intends to highlight the state-of-the-art on materials and techniques that are used to fabricate wear resistant liquid repellent transparent coatings so that researchers can assess various aptitudes and limitations related to translating some of these technologies to large scale stain repellent outdoor applications.

Development of Sustainable Cold Spray Coatings and 3D Additive Manufacturing Components for Repair/Manufacturing Applications: A Critical Review

Abstract: This review article presents the findings of a comprehensive state-of-the-art literature review of the scientific and technological progress of the cold spray process in the field of repair/remanufacturing using the concept of additive manufacturing. A thorough study was conducted on the potential of this technology to form (a) both thin and thick coatings; (b) the ability to fabricate 3D freeform components in a single process, while benefiting from reduced residual stress level compared to conventional thermal spray coatings processes such as high velocity oxy-fuel (HVOF) or plasma spraying. A systematic overview of the process technology, particularly focusing on the suitability of ceramic-metallic (cermet) composite particles used as feedstock in the deposition was conducted; further elaboration was made pertinent to particle impact and bonding mechanisms during the deposition.

Preparation and Isothermal Oxidation Behavior of Zr-Doped, Pt-Modified Aluminide Coating Prepared by a Hybrid Process

Abstract: To take advantage of the synergistic effects of Pt and Zr, a kind of Zr-doped, Pt-modified aluminide coating has been prepared by a hybrid process, first electroplating a Pt layer and then co-depositing Zr and Al elements by an above-the-pack process. The microstructure and isothermal oxidation behavior of the coating has been studied, using a Pt-modified aluminide coating as a reference. Results showed that the Zr-doped, Pt-modified aluminide coating was primarily composed of β-(Ni,Pt)Al phase, with small amounts of PtAl2- and Zr-rich phases dispersed in it. The addition of Zr diminished voids on the coating surface since Zr could hinder the growth of β-NiAl grains. It also helped to increase the spalling resistance of the oxide scale and reduce the oxidation rate, which made the Zr-doped, Pt-modified aluminide coating possess better oxidation resistance than the reference Pt-modified aluminide coating at the temperature of 1100 °C.

Graphene Coating on Copper by Electrophoretic Deposition for Corrosion Prevention

Abstract: In this paper, we report the use of a simple and inexpensive electrophoretic deposition (EPD) technique to develop thin, uniform, and transparent graphene oxide (GO) coating on copper (Cu) substrate on application of 10 V for 1 s from an aqueous suspension containing 0.03 wt % graphene oxide. GO was partially reduced during the EPD process itself. The GO coated on Cu was completely reduced chemically by using sodium borohydride (NaBH4) solution. The coatings were characterized by field emission scanning electron microscope (FESEM), Raman spectroscopy, Fourier-transform infrared spectroscopy (FTIR), XRD, and UV/VIS spectrophotometry. Corrosion resistance of the coatings was evaluated by electrochemical measurements under accelerated corrosion condition in 3.5 wt % NaCl solution. The GO coated on Cu and chemically reduced by NaBH4 showed more positive corrosion potential (Ecorr) (−145.4 mV) compared to GO coated on Cu (−182.2 mV) and bare Cu (−235.3 mV), and much lower corrosion current (Icorr) (7.01 µA/cm2) when compared to 15.375 µA/cm2 for bare Cu indicating that reduced GO film on copper exhibit enhanced corrosion resistance. The corrosion inhibition efficiency of chemically reduced GO coated Cu was 54.40%, and its corrosion rate was 0.08 mm/year as compared to 0.18 mm/year for bare copper.

Corrosion Protection Systems and Fatigue Corrosion in Offshore Wind Structures: Current Status and Future Perspectives

Abstract: Concerns over reducing CO2 emissions associated with the burning of fossil fuels in combination with an increase in worldwide energy demands is leading to increased development of renewable energies such as wind. The installation of offshore wind power structures (OWS) is one of the most promising approaches for the production of renewable energy. However, corrosion and fatigue damage in marine and offshore environments are major causes of primary steel strength degradation in OWS. Corrosion can reduce the thickness of structural components which may lead towards fatigue crack initiation and buckling. These failure mechanisms affect tower service life and may result in catastrophic structural failure. Additionally, environmental pollution stemming from corrosion’s by-products is possible. As a result, large financial investments are made yearly for both the prevention and recovery of these drawbacks. The corrosion rate of an OWS is dependent on different characteristics of attack which are influenced by access to oxygen and humidity. Structural degradation can occur due to chemical attack, abrasive action of waves, and microorganism attacks. Inspired by technological and scientific advances in recent years, the purpose of this paper is to discuss the current protective coating system technologies used to protect OWS as well as future perspectives.

Development of YSZ Thermal Barrier Coatings Using Axial Suspension Plasma Spraying

Abstract: The axial injection of the suspension in the atmospheric plasma spraying process (here called axial suspension plasma spraying) is an attractive and advanced thermal spraying technology especially for the deposition of thermal barrier coatings (TBCs). It enables the growth of columnar-like structures and, hence, combines advantages of electron beam-physical vapor deposition (EB-PVD) technology with the considerably cheaper atmospheric plasma spraying (APS). In the first part of this study, the effects of spraying conditions on the microstructure of yttria partially-stabilized zirconia (YSZ) top coats and the deposition efficiency were investigated. YSZ coatings deposited on as-sprayed bond coats with 5 wt % solid content suspension appeared to have nicely-developed columnar structures. Based on the preliminary results, the nicely developed columnar coatings with variations of the stand-off distances and yttria content were subjected to thermal cycling tests in a gas burner rig. In these tests, all columnar structured TBCs showed relatively short lifetimes compared with porous APS coatings. Indentation measurements for Young’s modulus and fracture toughness on the columns of the SPS coatings indicated a correlation between mechanical properties and lifetime for the SPS samples. A simplified model is presented which correlates mechanical properties and lifetime of SPS coatings.

Microstructure and Wear Resistance of AlCoCrFeNiTi High-Entropy Alloy Coatings Produced by HVOF

Abstract: The investigation of high-entropy alloys (HEAs) has revealed many promising properties. HEAs with a high share of Al and Ti are suitable for the formation of lightweight materials. Investigations of the alloy system AlCoCrFeNiTi showed high strength, hardness, ductility, and wear resistance, which makes this special alloy interesting for surface engineering and particularly for thermal spray technology. In this study, the suitability of inert gas-atomised HEA powder for high-velocity-oxygen-fuel (HVOF) thermal spray is investigated. This process allows for high particle velocities and comparatively low process temperatures, resulting in dense coatings with a low oxidation. The microstructure and phase composition of the atomised powder and the HVOF coating were investigated, as well as the wear behaviour under various conditions. A multiphase microstructure was revealed for the powder and coating, whereas a chemically ordered bcc phase occurred as the main phase. The thermal spray process resulted in a slightly changed lattice parameter of the main phase and an additional phase. In comparison with a hard chrome-plated sample, an increase in wear resistance was achieved. Furthermore, no brittle behaviour occurred under abrasive load in the scratch test. The investigation of wear tracks showed only minor cracking and spallation under maximum load.

Emerging corrosion inhibitors for interfacial coating

Abstract: Corrosion is a deterioration of a metal due to reaction with environment. The use of corrosion inhibitors is one of the most effective ways of protecting metal surfaces against corrosion. Their effectiveness is related to the chemical composition, their molecular structures and affinities for adsorption on the metal surface. This review focuses on the potential of ionic liquid, polyionic liquid (PIL) and graphene as promising corrosion inhibitors in emerging coatings due to their remarkable properties and various embedment or fabrication strategies. The review begins with a precise description of the synthesis, characterization and structure-property-performance relationship of such inhibitors for anti-corrosion coatings. It establishes a platform for the formation of new generation of PIL based coatings and shows that PIL corrosion inhibitors with various heteroatoms in different form can be employed for corrosion protection with higher barrier properties and protection of metal surface. However, such study is still in its infancy and there is significant scope to further develop new structures of PIL based corrosion inhibitors and coatings and study their behaviour in protection of metals. Besides, it is identified that the combination of ionic liquid, PIL and graphene could possibly contribute to the development of the ultimate corrosion inhibitor based coating.

Fabrication and Testing of PVA/Chitosan Bilayer Films for Strawberry Packaging

Abstract: Strawberry packaging based on four different chitosan–poly(vinylalcohol) blend films with chitosan contents of 0 wt %, 20 wt %, 25 wt %, and 30 wt % was tested. The samples were stored at 18 ± 2 °C and 60% ± 5% relative humidity for six days. Strawberry quality was evaluated during and after storage. Strawberries packaged using these films showed significant differences in weight loss and firmness, decay percentage, titratable acidity, total soluble solids, and ascorbic acid content when compared to non-packaged strawberries. The 25 wt % bilayer film showed the best performance in terms of delaying changes in strawberries. The findings suggest that these 25 wt % chitosan films can used to extend strawberry shelf lives while maintaining quality levels.

Recent Development in Phosphonic Acid-Based Organic Coatings on Aluminum

Abstract: Research on corrosion protection of aluminum has intensified over the past decades due to environmental concerns regarding chromate-based conversion coatings and also the higher material performance requirements in automotive and aviation industries. Phosphonic acid-based organic and organic-inorganic coatings are increasingly investigated as potential replacements of toxic and inefficient surface treatments for aluminum. In this review, we have briefly summarized recent work (since 2000) on pretreatments or coatings based on various phosphonic acids for aluminum and its alloys. Surface characterization methods, the mechanism of bonding of phosphonic acids to aluminum surface, methods for accessing the corrosion behavior of the treated aluminum, and applications have been discussed. There is a clear trend to develop multifunctional phosphonic acids and to produce hybrid organic-inorganic coatings. In most cases, the phosphonic acids are either assembled as a monolayer on the aluminum or incorporated in a coating matrix on top of aluminum, which is either organic or organic-inorganic in nature. Increased corrosion protection has often been observed. However, much work is still needed in terms of their ecological impact and adaptation to the industrially-feasible process for possible commercial exploitation.

Review of Antibacterial Activity of Titanium-Based Implants’ Surfaces Fabricated by Micro-Arc Oxidation

Abstract: Ti and its alloys are the most commonly-used materials for biomedical applications. However, bacterial infection after implant placement is still one of the significant rising complications. Therefore, the application of the antimicrobial agents into implant surfaces to prevent implant-associated infection has attracted much attention. Scientific papers have shown that inorganic antibacterial metal elements (e.g., Ag, Cu, Zn) can be introduced into implant surfaces with the addition of metal nanoparticles or metallic compounds into an electrolyte via micro-arc oxidation (MAO) technology. In this review, the effects of the composition and concentration of electrolyte and process parameters (e.g., voltage, current density, oxidation time) on the morphological characteristics (e.g., surface morphology, bonding strength), antibacterial ability and biocompatibility of MAO antimicrobial coatings are discussed in detail. Anti-infection and osseointegration can be simultaneously accomplished with the selection of the proper antibacterial elements and operating parameters. Besides, MAO assisted by magnetron sputtering (MS) to endow Ti-based implant materials with superior antibacterial ability and biocompatibility is also discussed. Finally, the development trend of MAO technology in the future is forecasted.

Microstructure and Wear Behavior of FeCoCrNiMo0.2 High Entropy Coatings Prepared by Air Plasma Spray and the High Velocity Oxy-Fuel Spray Processes

Abstract: In the present research, the spherical FeCoCrNiMo0.2 high entropy alloy (HEA) powders with a single FCC solid solution structure were prepared by gas atomization. Subsequently, the FeCoCrNiMo0.2 coatings with a different content of oxide inclusions were prepared by air plasma spraying (APS) and high-velocity oxy-fuel spraying (HVOF), respectively. The microstructure, phase composition, mechanical properties, and tribological behaviors of these HEA coatings were investigated. The results showed that both HEA coatings showed a typical lamellar structure with low porosity. Besides the primary FCC phase, a mixture of Fe2O3, Fe3O4, and AB2O4 (A = Fe, Co, Ni, and B = Fe, Cr) was identified as the oxide inclusions. The oxide content of the APS coating and HVOF coating was calculated to be 47.0% and 12.7%, respectively. The wear resistance of the APS coating was approximately one order of magnitude higher than that of the HVOF coating. It was mainly attributed to the self-lubricated effect caused by the oxide films. The mass loss of the APS coating was mainly ascribed to the breakaway of the oxide film, while the main wear mechanism of the HVOF coating was the abrasive wear.

A Specified Procedure for Distress Identification and Assessment for Urban Road Surfaces Based on PCI

Abstract: In this paper, a simplified procedure for the assessment of pavement structural integrity and the level of service for urban road surfaces is presented. A sample of 109 Asphalt Concrete (AC) urban pavements of an Italian road network was considered to validate the methodology. As part of this research, the most recurrent defects, those never encountered and those not defined with respect to the list collected in the ASTM D6433 have been determined by statistical analysis. The goal of this research is the improvement of the ASTM D6433 Distress Identification Catalogue to be adapted to urban road surfaces. The presented methodology includes the implementation of a Visual Basic for Application (VBA) language-based program for the computerization of Pavement Condition Index (PCI) calculation with interpolation by the parametric cubic spline of all of the density/deduct value curves of ASTM D6433 distress types. Also, two new distress definitions (for manholes and for tree roots) and new density/deduct curve values were proposed to achieve a new distress identification manual for urban road pavements. To validate the presented methodology, for the 109 urban pavements considered, the PCI was calculated using the new distress catalogue and using the ASTM D6433 implemented on PAVERTM. The results of the linear regression between them and their statistical parameters are presented in this paper. The comparison of the results shows that the proposed method is suitable for the identification and assessment of observed distress in urban pavement surfaces at the PCI-based scale.

Defect-Free Large-Area (25 cm2) Light Absorbing Perovskite Thin Films Made by Spray Coating

Abstract: In this work, we report on reproducible fabrication of defect-free large-area mixed halide perovskite (CH3NH3PbI3−xClx) thin films by scalable spray coating with the area of 25 cm2. This is essential for the commercialization of the perovskite solar cell technology. Using an automated spray coater, the film thickness and roughness were optimized by controlling the solution concentration and substrate temperature. For the first time, the surface tension, contact angle, and viscosity of mixed halide perovskite dissolved in dimethylformamide (DMF) are reported as a function of the solution concentration. A low perovskite solution concentration of 10% was selected as an acceptable value to avoid crystallization dewetting. The determined optimum substrate temperature of 150 °C, followed by annealing at 100 °C render the highest perovskite precursor conversion, as well as the highest possible droplet spreading, desired to achieve a continuous thin film. The number of spray passes was also tuned to achieve a fully-covered film, for the condition of the spray nozzle used in this work. This work demonstrates that applying the optimum substrate temperature decreases the standard deviation of the film thickness and roughness, leading to an increase in the quality and reproducibility of the large-area spray-on films. The optimum perovskite solution concentration and the substrate temperature are universally applicable to other spray coating systems.

Antireflection Coatings for Strongly Curved Glass Lenses by Atomic Layer Deposition

Abstract: Antireflection (AR) coatings are indispensable in numerous optical applications and are increasingly demanded on highly curved optical components. In this work, optical thin films of SiO2, Al2O3, TiO2 and Ta2O5 were prepared by atomic layer deposition (ALD), which is based on self-limiting surface reactions leading to a uniform film thickness on arbitrarily shaped surfaces. Al2O3/TiO2/SiO2 and Al2O3/Ta2O5/SiO2 AR coatings were successfully applied in the 400–750 nm and 400–700 nm spectral range, respectively. Less than 0.6% reflectance with an average of 0.3% has been measured on a fused silica hemispherical (half-ball) lens with 4 mm diameter along the entire lens surface at 0° angle of incidence. The reflectance on a large B270 aspherical lens with height of 25 mm and diameter of 50 mm decreased to less than 1% with an average reflectance < 0.3%. The results demonstrate that ALD is a promising technology for deposition of uniform optical layers on strongly curved lenses without complex in situ thickness monitoring.

SnS Thin Film Solar Cells: Perspectives and Limitations

Abstract: Thin film solar cells have reached commercial maturity and extraordinarily high efficiency that make them competitive even with the cheaper Chinese crystalline silicon modules. However, some issues (connected with presence of toxic and/or rare elements) are still limiting their market diffusion. For this reason new thin film materials, such as Cu2ZnSnS4 or SnS, have been introduced so that expensive In and Te, and toxic elements Se and Cd, are substituted, respectively, in CuInGaSe2 and CdTe. To overcome the abundance limitation of Te and In, in recent times new thin film materials, such as Cu2ZnSnS4 or SnS, have been investigated. In this paper we analyze the limitations of SnS deposition in terms of reproducibility and reliability. SnS deposited by thermal evaporation is analyzed by X-ray diffraction, Raman spectroscopy, scanning electron microscopy, and atomic force microscopy. The raw material is also analyzed and a different composition is observed according to the different number of evaporation (runs). The sulfur loss represents one of the major challenges of SnS solar cell technology.

Microstructure, Mechanical and Corrosion Behaviors of CoCrFeNiAl0.3 High Entropy Alloy (HEA) Films

Abstract: The HEA-CoCrFeNiAl0.3 thin film in this study has been successfully developed by radio frequency (RF) magnetron sputtering to meet the increasing demand in engineering applications. Its microstructure and surface profile were investigated accordingly. The as-synthesized HEA film was found to have a homogeneous element distribution and ultra-smooth surface, exhibiting a typical face-centered cubic (FCC) solid solution. The film showed better mechanical properties than its bulk counterpart, with a Young’s modulus and hardness of ~201.4 GPa and ~11.5 GPa, respectively. Furthermore, corrosion tests demonstrated decreased sensitivity to localized corrosion in comparison to the commercial 304 stainless steel in NaCl solution.

Improving the Wear Resistance of Moulds for the Injection of Glass Fibre–Reinforced Plastics Using PVD Coatings: A Comparative Study

Abstract: It is well known that injection of glass fibre–reinforced plastics (GFRP) causes abrasive wear in moulds’ cavities and runners. Physical vapour deposition (PVD) coatings are intensively used to improve the wear resistance of different tools, also being one of the most promising ways to increase the moulds’ lifespan, mainly when used with plastics strongly reinforced with glass fibres. This work compares four different thin, hard coatings obtained using the PVD magnetron sputtering process: TiAlN, TiAlSiN, CrN/TiAlCrSiN and CrN/CrCN/DLC. The first two are monolayer coatings while the last ones are nanostructured and consist of multilayer systems. In order to carry out the corresponding tribological characterization, two different approaches were selected: A laboratorial method, using micro-abrasion wear tests based on a ball-cratering configuration, and an industrial mode, analysing the wear resistance of the coated samples when inserted in a plastic injection mould. As expected, the wear phenomena are not equivalent and the results between micro-abrasion and industrial tests are not similar due to the different means used to promote the abrasion. The best wear resistance performance in the laboratorial wear tests was attained by the TiAlN monolayer coating while the best performance in the industrial wear tests was obtained by the CrN/TiAlCrSiN nanostructured multilayer coating.

Microstructure and Mechanical Properties of TaN Thin Films Prepared by Reactive Magnetron Sputtering

Abstract: Reactive magnetron sputtering was used to deposit tantalum nitride (Ta–N) thin films on Si substrate. The effect of varying the N2 percentage in the N2/Ar gas mixture on the Ta–N film characteristics was investigated. Mechanical and tribological properties were studied using nanoindentation and pin-on-disc wear testing. Decreasing the N2 content in the gas mixture was found to change the film structure from face centered cubic (fcc) TaN (from 25% to 10% N2) to highly textured fcc TaN (at 7% N2) to a mixture of fcc TaN1.13 and hexagonal Ta2N (at 5% N2), and finally to hexagonal Ta2N (at 3% N2). A high hardness of about 33 GPa was shown by the films containing the hexagonal Ta2N phase (5% and 3% N2). Decreasing the N2 content below 7% N2 was also found to result in microstructural refinement with grain size 5–15 nm. Besides the highest hardness, the film deposited with 3% N2 content exhibited the highest hardness/modulus ratio (0.13), and elastic recovery (68%), and very low wear rate (3.1 × 10−6 mm3·N−1·m−1).

Phase and Microstructural Correlation of Spark Plasma Sintered HfB2-ZrB2 Based Ultra-High Temperature Ceramic Composites

Abstract: The refractory diborides (HfB2 and ZrB2) are considered as promising ultra-high temperature ceramic (UHTCs) where low damage tolerance limits their application for the thermal protection system in re-entry vehicles. In this regard, SiC and CNT have been synergistically added as the sintering aids and toughening agents in the spark plasma sintered (SPS) HfB2-ZrB2 system. Herein, a novel equimolar composition of HfB2 and ZrB2 has shown to form a solid-solution which then allows compositional tailoring of mechanical properties (such as hardness, elastic modulus, and fracture toughness). The hardness of the processed composite is higher than the individual phase hardness up to 1.5 times, insinuating the synergy of SiC and CNT reinforcement in HfB2-ZrB2 composites. The enhanced fracture toughness of CNT reinforced composite (up to a 196% increment) surpassing that of the parent materials (ZrB2/HfB2-SiC) is attributed to the synergy of solid solution formation and enhanced densification (~99.5%). In addition, the reduction in the analytically quantified interfacial residual tensile stress with SiC and CNT reinforcements contribute to the enhancement in the fracture toughness of HfB2-ZrB2-SiC-CNT composites, mandatory for aerospace applications.

Surface Texturing of CVD Diamond Assisted by Ultrashort Laser Pulses

Abstract: Diamond is a wide bandgap semiconductor with excellent physical properties which allow it to operate under extreme conditions. However, the technological use of diamond was mostly conceived for the fabrication of ultraviolet, ionizing radiation and nuclear detectors, of electron emitters, and of power electronic devices. The use of nanosecond pulse excimer lasers enabled the microstructuring of diamond surfaces, and refined techniques such as controlled ablation through graphitization and etching by two-photon surface excitation are being exploited for the nanostructuring of diamond. On the other hand, ultrashort pulse lasers paved the way for a more accurate diamond microstructuring, due to reduced thermal effects, as well as an effective surface nanostructuring, based on the formation of periodic structures at the nanoscale. It resulted in drastic modifications of the optical and electronic properties of diamond, of which “black diamond” films are an example for future high-temperature solar cells as well as for advanced optoelectronic platforms. Although experiments on diamond nanostructuring started almost 20 years ago, real applications are only today under implementation.

Concrete Damage in Field Conditions and Protective Sealer and Coating Systems

Abstract: Concrete structures undergo different forms of damage during their service life. The aim of this study is to identify the most common forms of concrete damage in field conditions. A number of concrete elements and structures were visually inspected and the damage was photographed. The damage phenomena covered are delamination, popout, spalling, scaling, drying shrinkage cracking, corrosion-induced cracking, map cracking, rust and salt stains, discoloration, and mold and moss growths. The probable reasons for these damage phenomena are discussed in this study. Moreover, this study highlights how concrete structures can be protected from the aforementioned forms of damage by using sealer and coating systems as surface treatments. Different sealer and coating systems, emphasizing their selection for specific uses, installation on concrete substrate, effects on concrete durability, performance criteria, and performance evaluation methods have been discussed. Furthermore, some recommendations are given to improve the performance of concrete sealer and coating systems for the protection of concrete structures in field conditions.

Interlayers Applied to CVD Diamond Deposition on Steel Substrate: A Review

Abstract: Academics and industry have sought after combining the exceptional properties of diamonds with the toughness of steel. Since the early 1990s several partial solutions have been found but chemical vapor deposition (CVD) diamond deposition on steel substrate continues to be a persistent problem. The main drawbacks are the high carbon diffusion from gas phase into substrate, the transition metals on the material surface that catalyze sp2 bond formation, instead of sp3 bonds, and the high thermal expansion coefficient (TEC) mismatch between diamond and steels. An intermediate layer has been found necessary to increase diamond adhesion. Literature has proposed many efficient intermediate layers as a diffusion barrier for both, carbon and iron, but most intermediate layers shown have not solved TEC mismatch. In this review, we briefly discuss the solutions that exclusively work as diffusion barrier and discuss in a broader way the ones that also solve, or may potentially solve, the TEC mismatch problem. We examine some multilayers, the iron borides, the chromium carbides, and vanadium carbides. We go through the most relevant results of the last two and a half decades, including recent advances in our group. Vanadium carbide looks promising since it has shown excellent diffusion barrier properties, its TEC is intermediary between diamond and steel and, it has been thickened to manage thermal stress relief. We also review a new deposition technique to set up intermediate layers: laser cladding. It is promising because of its versatility in mixing different materials and fusing and/or sintering them on a steel surface. We conclude by remarking on new perspectives.

Effect of Graphene Coating on the Heat Transfer Performance of a Composite Anti-/Deicing Component

Abstract: The thermal conductivity of a graphene coating for anti-/deicing is rarely studied. This paper presents an improved anti-/deicing efficiency method for composite material anti-/deicing by using the heat-transfer characteristic of a graphene coating. An anti-/deicing experiment was conducted using the centrifugal force generated by a helicopter rotor. Results showed that the graphene coating can accelerate the internal heat transfer of the composite material, thereby improving the anti-icing and deicing efficiency of the helicopter rotor. The spraying process parameters, such as coating thickness and spraying pressure, were also studied. Results showed that reducing coating thickness and increasing spraying pressure are beneficial in preparing a graphene coating with high thermal conductivity. This study provides an experimental reference for the application of a graphene coating in anti-/deicing.

Preparation of Hydroxyapatite/Tannic Acid Coating to Enhance the Corrosion Resistance and Cytocompatibility of AZ31 Magnesium Alloys

Abstract: Hydroxyapatite/tannic acid coating (HA/TA) were prepared on AZ31 magnesium alloys (AZ31) via chemical conversion and biomimetic methods. The characterization and properties of the coating were studied by scanning electron microscopy (SEM), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), corrosion testing, MC3T3-E1 cell proliferation assay, and MC3T3-E1 cell morphology observation. The results showed that tannic acid as an inducer increased the number of nucleation centers of hydroxyapatite and rendered the morphology more uniform. Compared to bare AZ31 magnesium (Mg) alloys (Ecorr = −1.462 ± 0.006 V, Icorr = (4.8978 ± 0.2455) × 10−6 A/cm2), the corrosion current density of the HA/TA-coated magnesium alloys ((5.6494 ± 0.3187) × 10−8 A/cm2) decreased two orders of magnitude, and the corrosion potential of the HA/TA-coated Mg alloys (Ecorr = −1.304 ± 0.006 V) increased by about 158 mV. This indicated that the HA/TA coating was effectively protecting the AZ31 against corrosion in simulated body fluid (SBF). Cell proliferation assays and cell morphology observations results showed that the HA/TA coating was not toxic to the MC3T3-E1 cells.

Polymeric Antimicrobial Coatings Based on Quaternary Ammonium Compounds

Abstract: Biocidal coatings that are based on quaternized ammonium copolymers were developed after blending and crosslinking and studied as a function of the ratio of reactive groups and the type of biocidal groups, after curing at room temperature or 120 °C. For this purpose, two series of copolymers with complementary reactive groups, poly(4-vinylbenzyl chloride-co-acrylic acid), P(VBC-co-AAx), and poly(sodium 4-styrenesulfonate-co-glycidyl methacrylate), P(SSNa-co-GMAx), were synthesized via free radical copolymerization and further modified resulting in covalently bound (4-vinylbenzyl dimethylhexadecylammonium chloride, VBCHAM) and electrostatically attached (hexadecyltrimethylammonium 4-styrene sulfonate, SSAmC16) units. The crosslinking reaction between the carboxylic group of acrylic acid (AA) and the epoxide group of glycidyl methacrylate (GMA) of these copolymers led to the stabilization of the coatings through reactive blending. The so developed coatings were cured at room temperature and 120 °C, and then immersed in ultra-pure water and aqueous NaCl solutions at various concentrations for a time period up to three months. Visual inspection of the integrity of the materials coated onto glass slides, gravimetry, scanning electron microscopy (SEM) characterization, as well as the determination of total organic carbon (TOC) and total nitrogen (TN) of the solutions, were used to investigate the parameters affecting the release of the materials from the coatings based on these systems. The results revealed that curing temperature, complementary reactive groups’ content, and type of antimicrobial species control the release levels and the nature of releasable species of these environmentally-friendly antimicrobial coatings.

Alternative Fillers for the Production of Bituminous Mixtures: A Screening Investigation on Waste Powders

Abstract: There has been a significant increase in the demand for using recycled materials in construction because of the lack and limitation of available natural resources A number of industrial and domestic waste products are being used in the replacement of traditional materials for road construction, and many studies have been carried out in recent years on the use of different recycled materials in substitution of conventional fillers in Asphalt Concretes (AC) The aim of this laboratory research is to analyze the physical characteristics of three different recycled fillers and compare them with those of a traditional limestone filler The alternative fillers presented in this paper are: a waste bleaching clay that comes from two consecutive stages in the industrial process for decolouring vegetable oils and producing biogas (Ud filler), a dried mud waste from a tungsten mine (MW filler) and a recycled glass powder (Gl filler) Results show significant differences between the fillers, and, in particular, Rigden Voids (RV) seem to have the largest potential influence on the rheology of ACs

Recent Developments in Accelerated Antibacterial Inactivation on 2D Cu-Titania Surfaces under Indoor Visible Light

Abstract: This review focuses on Cu/TiO2 sequentially sputtered and Cu-TiO2 co-sputtered catalytic/photocatalytic surfaces that lead to bacterial inactivation, discussing their stability, synthesis, adhesion, and antibacterial kinetics. The intervention of TiO2, Cu, and the synergic effect of Cu and TiO2 on films prepared by a colloidal sol-gel method leading to bacterial inactivation is reviewed. Processes in aerobic and anaerobic media leading to bacterial loss of viability in multidrug resistant (MDR) pathogens, Gram-negative, and Gram-positive bacteria are described. Insight is provided for the interfacial charge transfer mechanism under solar irradiation occurring between TiO2 and Cu. Surface properties of 2D TiO2/Cu and TiO2-Cu films are correlated with the bacterial inactivation kinetics in dark and under light conditions. The intervention of these antibacterial sputtered surfaces in health-care facilities, leading to Methicillin-resistant Staphylococcus Aureus (MRSA)-isolates inactivation, is described in dark and under actinic light conditions. The synergic intervention of the Cu and TiO2 films leading to bacterial inactivation prepared by direct current magnetron sputtering (DCMS), pulsed direct current magnetron sputtering (DCMSP), and high power impulse magnetron sputtering (HIPIMS) is reported in a detailed manner.