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Journal ArticleDOI

5-axis machining of sculptured surfaces with a flat-end cutter

Susan X. Li, +1 more
- 01 Mar 1994 - 
- Vol. 26, Iss: 3, pp 165-178
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TLDR
Research on algorithms for the generation of gouge-free, nonisoparametric 5-axis tool paths across composite surface patches is described, which includes the tesselation of the parametric surfaces into triangles.
Abstract
In theory, the 5-axis machining of sculptured surfaces offers many advantages over 3-axis machining, including faster material-removal rates, improved surface finish, and the elimination of hand finishing. In practice, 5-axis machining suffers from a number of drawbacks, which are mostly related to gouge avoidance. The paper describes research on algorithms for the generation of gouge-free, nonisoparametric 5-axis tool paths across composite surface patches. The approach includes (a) the tesselation of the parametric surfaces into triangles, (b) algorithms for the placement of a cylindrically shaped cutting tool onto the triangulated surface, and (c) interference detection and tool-position correction.

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Citations
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Journal ArticleDOI

Review: Recent development in CNC machining of freeform surfaces: A state-of-the-art review

TL;DR: A state-of-the-art review on recent research development in CNC machining of freeform surfaces focuses on three aspects in freeform surface machining: tool path generation, tool orientation identification, and tool geometry selection.
Journal ArticleDOI

Optimizing tool orientations for 5-axis machining by configuration-space search method

TL;DR: A searching method in the machining configuration space (C-space) is proposed to find the optimal tool orientation by considering the local gouging, rear gouging and global tool collision in machining.
Journal ArticleDOI

A machining potential field approach to tool path generation for multi-axis sculptured surface machining

TL;DR: Compared to the traditional iso-parametric and iso-planar path generation methods, the generated MPF multi-axis tool paths can achieve better surface finish with shorter machining time and improved machining efficiency of sculptured surface machining.
Journal ArticleDOI

Admissible tool orientation control of gouging avoidance for 5-axis complex surface machining

TL;DR: The techniques presented in this paper can be used to eliminate errors of tool paths as they are generated and automate the planning and programming of cutter path generation for 5-axis machining.
Journal ArticleDOI

Non-isoparametric tool path planning by machining strip evaluation for 5-axis sculptured surface machining

TL;DR: The techniques presented in this paper can be used to improve 5-axis machined surface quality and to automate the non-isoparametric cutter path generation for CAD/CAM systems.
References
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Book

Geometric Modeling

TL;DR: This text accurately treats the parametric geometry of curves, surfaces and solids, the construction of geometric models and the analytical techniques that can be used and applications.
Book

Computational Geometry for Design and Manufacture

I. D. Faux, +1 more
TL;DR: In this paper, the mathematical techniques for the representation, analysis and synthesis of shape information by computers are discussed, and splines and related means for defining composite curves and "patched" surfaces are discussed.
Journal ArticleDOI

On NURBS: a survey

TL;DR: The important characteristics of NURBS that have contributed to their wide acceptance as standard tools for geometry representation and design are summarized and their application to representing conic sections and commonly used surfaces, designing curves and surfaces, and modifying shapes is examined.
Journal ArticleDOI

Ball-end cutter interference avoidance in NC machining of sculptured surfaces

TL;DR: This paper is an algorithmic procedure that converts CC data (cutter contact points data) into interference-free CL data ( cutter location data) and automatically identifies ‘concave interferences’ as well as ’convex interferences' and then removes them.
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