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An integrated approach towards the study of scratch damage of polymer

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TLDR
In this paper, an integrated analysis approach is proposed to seek a better understanding of the scratch damage of polymers, which essentially involves the use of a new scratch test device for testing, employing microscopy techniques and image an analysis tool, VIEEW®, for studying material damage and scratch visibility, and finally, performing finite element (FE) modeling to examine the mechanical response of the polymeric substrate involved during the scratch process.
Abstract
To seek a better understanding of the scratch damage of polymers, an integrated analysis approach is proposed in this article. This integrated approach essentially involves (a) the use of a new scratch test device for testing, (b) employing microscopy techniques and image an analysis tool, VIEEW®, for studying material damage and scratch visibility, and finally (c) performing finite element (FE) modeling to examine the mechanical response of the polymeric substrate involved during the scratch process. Applying this approach to five model material systems and employing linearly increasing load tests, the findings of the fundamental material science study of the scratch damage of these materials are presented. From the three-dimensional FE analysis, the numerical results generated were able to reasonably predict the scratch damage and provide corresponding mechanistic interpretation. The essential link between material science and mechanics outlines the uniqueness of this approach for studying the scratch damage of polymers.

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Citations
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Journal ArticleDOI

Influence of surface roughness and contact load on friction coefficient and scratch behavior of thermoplastic olefins

TL;DR: In this paper, the effects of surface roughness and contact load on the friction behavior and scratch resistance of polymers were studied and compared with a set of model thermoplastic olefins (TPO) systems with various surfaces roughness (Ra) levels.
Journal ArticleDOI

Finite element method parametric study on scratch behavior of polymers

TL;DR: In this paper, a parametric study of scratch performance on polypropylene (PP) substrate with a spherical-tipped indenter was performed using finite element analysis (FEA) to learn how material and surface properties of PP affect scratch behavior.
Journal ArticleDOI

Scratch Behavior of Epoxy Nanocomposites Containing α-Zirconium Phosphate and Core-Shell Rubber Particles

TL;DR: In this article, the effects of nanoscale core-shell rubber (CSR) particles and α-zirconium phosphate (ZrP) nanoplatelet fillers on the scratch behavior of epoxy have been examined using a newly established ASTM scratch testing method.
Journal ArticleDOI

Scratch behavior of soft thermoplastic olefins: effects of ethylene content and testing rate

TL;DR: In this paper, the scratch damage mechanisms and morphology in the above model systems are described and correlated with tensile behavior and mechanical properties to establish a structure-property relationship, and issues regarding scratch properties of the soft TPOs are discussed.
Journal ArticleDOI

Effect of high temperature annealing on scratch behavior of acrylonitrile styrene acrylate copolymers

TL;DR: In this paper, the scratch behavior of butyl-acrylate rubber-modified styreneacrylonitrile (ASA) was investigated following the ASTM D7027/ISO 19252 linearly increasing normal load test methodology.
References
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Book

An Introduction to the Finite Element Method

J. N. Reddy
TL;DR: Second-order Differential Equations in One Dimension: Finite Element Models (FEM) as discussed by the authors is a generalization of the second-order differential equation in two dimensions.
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Explicit Equations for the Stresses beneath a Sliding Spherical Contact

TL;DR: Explicit formulae have been developed for the stresses beneath a sliding, normally loaded Hertzian contact as mentioned in this paper, and as friction rises a region of impending failure develops in the back edge of contact.
Journal ArticleDOI

Understanding and quantification of elastic and plastic deformation during a scratch test

TL;DR: In this paper, the authors measured the normal and tangential scratch forces, the penetration depth relative to the initial surface and the three-dimensional topographic relief of the scratched surface, and used these parameters to accurately calculate the actual contact area between the indenter and the material, taking into account both elastic deformation and pile-up phenomena.
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Scratching maps for polymers

TL;DR: In this paper, a review of the application of scratch maps for polymers is presented, where the scratch hardness and deformation mechanisms for a poly(methylmethacrylate) (PMMA), a poly (tetrafluoroethylene) (PTFE), and an ultra-high molecular weight poly(ethylene), as well as the deformation mechanism is determined by the most efficient energy dissipation process for particular external constraints.
Journal ArticleDOI

Analytical models of scratch hardness

TL;DR: The ability of one material to abrade or scratch another has a long history as the basis of a scale of hardness and is clearly related to the now more common measure of hardness as the resistance of a material to indentation as discussed by the authors.
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