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Laser welding of thin polymer films to container substrates for aseptic packaging

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TLDR
In this article, the authors present the design of a suitable test apparatus for laser welding thin polymer films to a heavier substrate, and shows the results of an investigation into the feasibility of laser welding multi-layer polymer film lids to tubs for the manufacture of aseptic food containers.
Abstract
Keyhole laser welding of polymers is a subject well covered and researched, but relatively little information exists regarding the welding of thin polymer films, particularly to a heavier substrate. This paper presents the design of a suitable test apparatus for laser welding thin film to a heavier substrate, and shows the results of an investigation into the feasibility of laser welding multi-layer polymer film lids to tubs for the manufacture of aseptic food containers. A consistent weld, free from defects, is the key to process success. Typical welding defects have been synthesised in order to investigate, and consequently remove, their cause. The result is a reliable welding method based on even film clamping. With careful attention to machine design, a seal of high mechanical strength and chemical integrity is possible.

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Journal ArticleDOI

Weldability of thermoplastic materials for friction stir welding- A state of art review and future applications

TL;DR: In this paper, the requirements of FSW and its process capability has been highlighted for joining of similar/dissimilar polymeric materials for future prospective, where the FSW is one of the most acceptable welding techniques for production of structural/industrial components.
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Friction welding for the manufacturing of PA6 and ABS structures reinforced with Fe particles

TL;DR: In this paper, a response surface methodology (RSM) based statistical model for enhancing the weldability of dissimilar polymer materials (as an alternative method) with improved mechanical/metallurgical properties was provided.
Journal ArticleDOI

Friction Welding for Functional Prototypes of PA6 and ABS with Al Powder Reinforcement

TL;DR: In this paper, 3D-printed cylindrical discs of dissimilar thermoplastics have been successfully joined by friction welding (FW) for structural applications such as joining of pavement sheets and assembly of pipe lines.
Journal ArticleDOI

Laser transmission welding of polymers – A review on welding parameters, quality attributes, process monitoring, and applications

TL;DR: Laser transmission welding (LTW) is nowadays a well-received polymer joining process as mentioned in this paper, and new applications are emerging more and more due to the unique advantages of LTW over conventional joining processes.
Journal ArticleDOI

Deposition of PEEK coatings using a combined flame spraying–laser remelting process

TL;DR: In this article, PEEK (polyether-ether-ketone) coatings were prepared on Al and stainless steel substrates using a flame spraying technique and a laser treatment was chosen to remelt the polymer coating.
References
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Journal Article

Welding processes for plastics

TL;DR: Welding is particularly attractive for thermoplastic part assembly because joining times are often very short, enabling high throughput as discussed by the authors and it typically produces strong joints, tolerate contaminated surfaces, and successfully joins such difficult-to-bond substrates as polyolefins.
Journal ArticleDOI

Laser welding of plastics: theory and experiments

TL;DR: In this article, the process of laser welding of polycarbonate and polypropylene is studied theoretically and experimentally, and a good correspondence between theoretical and experimental results is found.
Journal Article

Beam-steered laser marking of plastics

TL;DR: In this paper, a working knowledge of beam steered image generation and the laser's interaction with the plastic was developed to produce high quality images at optimum cycle times using beam steered images.
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