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Journal ArticleDOI

Optimal Location of Inspection Stations in a Multistage Production Process

TLDR
A computation scheme based directly on the dynamic programming formulation is proposed, a time-sharing computer program is discussed, and the results of an example problem are presented.
Abstract
A method for determining where to locate the inspection stations in a multistage production process with imperfect inspection is presented. Dynamic programming is used to establish that the optimal expected total cost function at every stage is piecewise linear and concave. While the optimal policy at every stage usually consists of one “inspect” region and one “do not inspect” region, this policy structure is found not to hold in general. A computation scheme based directly on the dynamic programming formulation is proposed, a time-sharing computer program is discussed, and the results of an example problem are presented.

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Citations
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Journal ArticleDOI

A survey of inspection strategy and sensor distribution studies in discrete-part manufacturing processes

TL;DR: It is found that the inspection-allocation problem has been studied rather comprehensively whereas the relatively new sensor-distribution problem has plenty of opportunities for researchers.
Journal ArticleDOI

A Survey of Models for Allocating Inspection Effort in Multistage Production Systems

TL;DR: The elements of the inspection allocation problem are described and some of the models proposed in the literature are surveyed and possible approaches to the solution of more realistic problems are considered.
Journal ArticleDOI

Optimal sensor distribution for variation diagnosis in multistation assembly processes

TL;DR: This paper presents a methodology for optimal allocation of sensors in a multistation assembly process for the purpose of diagnosing in a timely manner variation sources that are responsible for product quality defects.
Journal ArticleDOI

Process and Product Improvement in Manufacturing Systems with Correlated Stages

TL;DR: A procedure for measuring the effect of each stage's performance on the output quality of subsequent stages including the quality of the signal product, and identifying stages in a manufacturing system where management should concentrate investments in process quality improvement is offered and empirically validates.
Journal Article

Process and product improvement in manufacturing systems with correlated stages

TL;DR: In this article, a procedure for measuring the effect of each stage's performance on the output quality of subsequent stages including the quality of the signal product, and identifying stages in a manufacturing system where management should concentrate investments in process quality improvement is presented.
References
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Journal ArticleDOI

Allocation of Screening Inspection Effort---A Dynamic-Programming Approach

TL;DR: In this paper, a general screening inspection program is developed in which inspection levels and the locations of inspection points are treated as variables, and it is shown that the function representing the total of inspection and scrap costs will be minimized by an extreme point solution, thus the minimum-cost inspection program will lie in a relatively restricted subset of all possible allocations.
Journal ArticleDOI

The Analysis of a Simple Class of Multistage Inspection Plans

TL;DR: Under certain conditions an optimal inspection plan has the property that at every stage either the whole batch is inspected or no inspection is performed, and a very simple dynamic program can be solved to find the optimal plan.
Book

Shortest Route Models for the Allocation of Inspection Effort on a Production Line

Leon S. White
TL;DR: Two shortest route models for determining where to allocate inspection effort on a production line are developed for the cases where this effort is unlimited or limited in its availability.
Journal ArticleDOI

Optimal Screening Plans for Nonserial Production Systems

TL;DR: In this article, the authors defined and evaluated quality control screening programs for the general n-stage nonserial production process and developed a total expected cost criterion, developed as a function of the screening applied at each inspection station, embracing the various costs of inspection, defect repair and defects passing through the process undetected.